ITAC Assessment: BD0287
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ITAC Assessment: BD0287
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Assessment Year 2005
Principal Product Greeting Card Display Fixtures
NAICS 337215: Showcase, Partition, Shelving, and Locker Manufacturing
SIC 2542: Office and Store Fixtures, Partitions, Shelving, and Lockers, Except Wood
Sales Range $10
M
to 50
M
# of Employees 157
Plant Area 315,000
ft2
Annual Production 275,935
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,531 2,956,476
kWh
Electricity Demand $116,887 12,569
kW-mo/yr
Natural Gas $98,109 122,880
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,248 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,894

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.2511: Insulate bare equipment $13,639 $248 $8,420
280,650
kWh
$5,219
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $12,300 $8,850 $5,205
173,486
kWh
$7,095
-
kW-mo/yr
- -
03 2.7231: Use radiant heater for spot heating $9,255 $19,600 - - $9,255
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $4,137 $1,500 $101
3,564
kWh
- $4,036
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,661 $225 $235
7,823
kWh
$2,426
-
kW-mo/yr
- -
06 2.2136: Install / repair insulation on steam lines $1,900 $150 - - $1,900
-
MMBtu
-
07 2.1222: Install turbulators $1,486 $2,500 - - $1,486
-
MMBtu
-
08 2.3132: Recharge batteries on during off-peak demand periods $146 - $73
3,084
kWh
$73
-
kW-mo/yr
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $894 $2,500 $218
7,266
kWh
$676
-
kW-mo/yr
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $658 - $367
12,220
kWh
$291
-
kW-mo/yr
- -
11 2.4221: Install compressor air intakes in coolest locations $568 $440 $168
5,586
kWh
$400
-
kW-mo/yr
- -
12 2.4314: Use synthetic lubricant $564 $600 $314
10,474
kWh
$250
-
kW-mo/yr
- -
13 3.5316: Contract a wood pallet recycling company $1,040 $140 - - - $1,040
-
lb
TOTAL RECOMMENDED $49,248 $36,753 $15,101
504,153
kWh
$16,430
-
kW-mo/yr
$16,677
-
MMBtu
$1,040
-
lb
TOTAL IMPLEMENTED $34,894 $24,963 $9,728
325,081
kWh
$8,935
-
kW-mo/yr
$15,191
-
MMBtu
$1,040
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs