ITAC Assessment: BD0286
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ITAC Assessment: BD0286
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Assessment Year 2005
Principal Product Edible Oils
NAICS 311225: Fats and Oils Refining and Blending
SIC 2079: Shortening, Table Oils, Margarine, and Other Edible Fats and Oils, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 425,000
ft2
Annual Production 1,000,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,587,378 31,706,661
kWh
Natural Gas $3,252,059 630,497
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,658,201 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,526,328

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
01 2.4221: Install compressor air intakes in coolest locations $140,820 $28,500 $140,820
2,810,785
kWh
- - -
02 2.4133: Use most efficient type of electric motors $94,025 $122,830 $94,025
1,876,591
kWh
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $40,515 $5,400 $40,515
808,686
kWh
- - -
04 2.1243: Use heat from boiler blowdown to preheat boiler feed water $18,974 $14,000 - $18,974
-
MMBtu
- -
05 2.7135: Install occupancy sensors $9,987 $2,625 $9,987
118,177
kWh
- - -
06 2.1222: Install turbulators $8,810 $12,000 - $8,810
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,152 $1,200 $7,152
142,757
kWh
- - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,506 - $2,506
50,011
kWh
- - -
09 2.7111: Reduce illumination to minimum necessary levels $2,512 $400 $2,512
34,261
kWh
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $472 $596 $472
6,658
kWh
- - -
11 2.4221: Install compressor air intakes in coolest locations $464 $350 $464
9,263
kWh
- - -
12 3.3131: Use evaporation to concentrate material $88,374 $20,512 - - $88,374
-
Tgal
-
13 4.114: Add/modify equipment to improve drying process $2,243,590 $504,283 - - - $2,243,590
TOTAL RECOMMENDED $2,658,201 $712,696 $298,453
5,857,189
kWh
$27,784
-
MMBtu
$88,374
-
Tgal
$2,243,590
TOTAL IMPLEMENTED $2,526,328 $685,788 $254,954
5,007,584
kWh
$27,784
-
MMBtu
- $2,243,590
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs