ITAC Assessment: BD0278
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ITAC Assessment: BD0278
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Assessment Year 2004
Principal Product Rolled Sheet Steel Strips
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 25
Plant Area 76,400
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $70,465 1,251,508
kWh
Electricity Fees $13,967 -
Natural Gas $28,700 4,830
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,661 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,109

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 2.7231: Use radiant heater for spot heating $4,205 $16,000 - $4,205
-
MMBtu
-
02 2.4133: Use most efficient type of electric motors $3,770 $3,597 $3,770
66,960
kWh
- -
03 2.7135: Install occupancy sensors $1,527 $525 $1,527
27,110
kWh
- -
04 2.2414: Use waste heat from hot flue gases to preheat $1,148 $2,000 $(-117.0)
(-2,080)
kWh
$1,265
-
MMBtu
-
05 2.4221: Install compressor air intakes in coolest locations $552 $450 $552
9,804
kWh
- -
06 3.4115: Recover and reuse cooling water $1,459 $5,000 - - $1,459
-
Tgal
TOTAL RECOMMENDED $12,661 $27,572 $5,732
101,794
kWh
$5,470
-
MMBtu
$1,459
-
Tgal
TOTAL IMPLEMENTED $12,109 $27,122 $5,180
91,990
kWh
$5,470
-
MMBtu
$1,459
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs