ITAC Assessment: BD0277
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ITAC Assessment: BD0277
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Assessment Year 2004
Principal Product Replacement Form Coils for Rotating Electrical Apparatus
NAICS 335312: Motor and Generator Manufacturing
SIC 3621: Motors and Generators
Sales Range $1
M
to 5
M
# of Employees 43
Plant Area 64,000
ft2
Annual Production 1,000
pieces
Production Hrs. Annual 2,340
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $30,117 539,904
kWh
Electricity Demand $17,710 2,127
kW-mo/yr
Natural Gas $19,643 3,272
MMBtu
LPG $29,430 2,638
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,039 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,996

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,390 $1,400 $4,188
75,063
kWh
$3,202
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,675 $2,008 $2,567
45,995
kWh
$1,963
-
kW-mo/yr
- $46 $99 -
03 2.7231: Use radiant heater for spot heating $2,870 $4,800 $500
8,938
kWh
$160
-
kW-mo/yr
$2,210
-
MMBtu
- - -
04 2.2437: Recover waste heat from equipment $1,514 $1,200 - - $1,514
-
MMBtu
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,482 - $840
15,054
kWh
$642
-
kW-mo/yr
- - - -
06 2.4221: Install compressor air intakes in coolest locations $1,301 $800 $735
13,173
kWh
$566
-
kW-mo/yr
- - - -
07 2.6214: Shut off pilots in standby equipment $736 - - - $736
-
MMBtu
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $426 $297 $241
4,315
kWh
$50
-
kW-mo/yr
- $65 $70 -
09 2.7135: Install occupancy sensors $395 $525 $202
3,638
kWh
$193
-
kW-mo/yr
- - - -
10 4.447: Automate payroll system $4,368 $2,500 - - - $4,368 - -
11 4.632: Change operating conditions $1,882 - - - - - - $1,882
TOTAL RECOMMENDED $27,039 $13,530 $9,273
166,176
kWh
$6,776
-
kW-mo/yr
$4,460
-
MMBtu
$4,479 $169 $1,882
TOTAL IMPLEMENTED $17,996 $9,022 $6,706
120,181
kWh
$4,813
-
kW-mo/yr
$4,460
-
MMBtu
$65 $70 $1,882
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs