ITAC Assessment: BD0274
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ITAC Assessment: BD0274
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Assessment Year 2004
Principal Product Metal Stampings
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 69,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $82,691 1,458,110
kWh
Electricity Demand $10,558 4,482
kW-mo/yr
Natural Gas $15,358 2,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,883 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,314

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $5,490 $24,000 - - $5,490
-
MMBtu
- - -
02 2.4133: Use most efficient type of electric motors $4,379 $8,800 $4,132
72,867
kWh
$247
-
kW-mo/yr
- - - -
03 2.7231: Use radiant heater for spot heating $3,970 $3,000 - - $3,970
-
MMBtu
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,012 $3,900 $2,653
46,800
kWh
$212
-
kW-mo/yr
- - $147 -
05 2.2449: Recover heat from exhausted steam, hot air or hot water $2,571 $1,000 - - $2,571
-
MMBtu
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,261 - $2,063
36,386
kWh
$198
-
kW-mo/yr
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,114 $3,100 $1,997
35,195
kWh
$117
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $609 $1,056 $502
8,875
kWh
$107
-
kW-mo/yr
- - - -
09 3.4115: Recover and reuse cooling water $9,977 $6,000 - - - $9,977
-
Tgal
- -
10 4.821: Pay bills on time to avoid late fees $500 - - - - - - $500
TOTAL RECOMMENDED $34,883 $50,856 $11,347
200,123
kWh
$881
-
kW-mo/yr
$12,031
-
MMBtu
$9,977
-
Tgal
$147 $500
TOTAL IMPLEMENTED $24,314 $22,800 $10,845
191,248
kWh
$774
-
kW-mo/yr
$2,571
-
MMBtu
$9,977
-
Tgal
$147 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs