Assessment Year | 2004 |
---|---|
Principal Product | Stoneware Ceramics |
NAICS | 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing |
SIC | 3269: Pottery Products, Not Elsewhere Classified |
Sales Range | $1 M to 5M |
# of Employees | 60 |
Plant Area |
60,000
ft2
|
Annual Production | 1,462,000
pieces
|
Production Hrs. Annual | 2,080
hrs
|
Location (State) | Illinois |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $42,875 | 881,400 |
kWh
|
$0.049 |
Electricity Demand | $35,183 | 3,693 |
kW-mo/yr
|
$9.53 |
Natural Gas | $144,878 | 21,280 |
MMBtu
|
$6.81 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $24,590 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $21,380 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,588 | $225 |
$2,152
44,284
kWh
|
$2,436
-
kW-mo/yr
|
- | - | - | - | - | |
02 | 2.2531: Re-size charging openings or add movable cover or door | $3,568 | $3,200 | - | - |
$3,568
-
MMBtu
|
- | - | - | - | |
03 | 2.1213: Direct warmest air to combustion intake | $2,822 | $1,400 | - | - |
$2,822
-
MMBtu
|
- | - | - | - | |
04 | 2.1213: Direct warmest air to combustion intake | $2,160 | $5,500 | - | - |
$2,160
-
MMBtu
|
- | - | - | - | |
05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,779 | $42 |
$763
15,702
kWh
|
$1,016
-
kW-mo/yr
|
- | - | - | - | - | |
06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,736 | - |
$814
16,758
kWh
|
$922
-
kW-mo/yr
|
- | - | - | - | - | |
07 | 2.4113: Install motor voltage controller on lightly loaded motors | $1,363 | $340 |
$735
15,132
kWh
|
$628
-
kW-mo/yr
|
- | - | - | - | - | |
08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,601 | $731 |
$568
11,681
kWh
|
$642
-
kW-mo/yr
|
- | - | - | $391 | - | |
09 | 2.7141: Lower light fixtures in high ceiling areas | $1,243 | $2,000 |
$261
5,356
kWh
|
$982
-
kW-mo/yr
|
- | - | - | - | - | |
10 | 2.7135: Install occupancy sensors | $1,157 | $1,200 |
$470
9,655
kWh
|
$687
-
kW-mo/yr
|
- | - | - | - | - | |
11 | 2.4221: Install compressor air intakes in coolest locations | $680 | $500 |
$319
6,573
kWh
|
$361
-
kW-mo/yr
|
- | - | - | - | - | |
12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $373 | $368 |
$191
3,924
kWh
|
$51
-
kW-mo/yr
|
- | - | - | $87 | $44 | |
13 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $274 | $850 |
$274
5,636
kWh
|
- | - | - | - | - | - | |
14 | 2.7232: Replace existing hvac unit with high efficiency model | $236 | $70 |
$121
2,477
kWh
|
$115
-
kW-mo/yr
|
- | - | - | - | - | |
15 | 3.4155: Meter waste water | $587 | $165 | - | - | - | - |
$587
-
gal
|
- | - | |
16 | 3.4111: Use closed cycle process to minimize waste water production | $423 | $746 | - | - | - |
$423
-
Tgal
|
- | - | - | |
TOTAL RECOMMENDED | $24,590 | $17,337 |
$6,668
137,178
kWh
|
$7,840
-
kW-mo/yr
|
$8,550
-
MMBtu
|
$423
-
Tgal
|
$587
-
gal
|
$478 | $44 | ||
TOTAL IMPLEMENTED | $21,380 | $15,245 |
$5,161
106,185
kWh
|
$6,137
-
kW-mo/yr
|
$8,550
-
MMBtu
|
$423
-
Tgal
|
$587
-
gal
|
$478 | $44 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs