ITAC Assessment: BD0269
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Assessment Year 2004
Principal Product Stoneware Ceramics
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3269: Pottery Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 60
Plant Area 60,000
ft2
Annual Production 1,462,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $42,875 881,400
kWh
Electricity Demand $35,183 3,693
kW-mo/yr
Natural Gas $144,878 21,280
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,590 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,380

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,588 $225 $2,152
44,284
kWh
$2,436
-
kW-mo/yr
- - - - -
02 2.2531: Re-size charging openings or add movable cover or door $3,568 $3,200 - - $3,568
-
MMBtu
- - - -
03 2.1213: Direct warmest air to combustion intake $2,822 $1,400 - - $2,822
-
MMBtu
- - - -
04 2.1213: Direct warmest air to combustion intake $2,160 $5,500 - - $2,160
-
MMBtu
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,779 $42 $763
15,702
kWh
$1,016
-
kW-mo/yr
- - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,736 - $814
16,758
kWh
$922
-
kW-mo/yr
- - - - -
07 2.4113: Install motor voltage controller on lightly loaded motors $1,363 $340 $735
15,132
kWh
$628
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,601 $731 $568
11,681
kWh
$642
-
kW-mo/yr
- - - $391 -
09 2.7141: Lower light fixtures in high ceiling areas $1,243 $2,000 $261
5,356
kWh
$982
-
kW-mo/yr
- - - - -
10 2.7135: Install occupancy sensors $1,157 $1,200 $470
9,655
kWh
$687
-
kW-mo/yr
- - - - -
11 2.4221: Install compressor air intakes in coolest locations $680 $500 $319
6,573
kWh
$361
-
kW-mo/yr
- - - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $373 $368 $191
3,924
kWh
$51
-
kW-mo/yr
- - - $87 $44
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $274 $850 $274
5,636
kWh
- - - - - -
14 2.7232: Replace existing hvac unit with high efficiency model $236 $70 $121
2,477
kWh
$115
-
kW-mo/yr
- - - - -
15 3.4155: Meter waste water $587 $165 - - - - $587
-
gal
- -
16 3.4111: Use closed cycle process to minimize waste water production $423 $746 - - - $423
-
Tgal
- - -
TOTAL RECOMMENDED $24,590 $17,337 $6,668
137,178
kWh
$7,840
-
kW-mo/yr
$8,550
-
MMBtu
$423
-
Tgal
$587
-
gal
$478 $44
TOTAL IMPLEMENTED $21,380 $15,245 $5,161
106,185
kWh
$6,137
-
kW-mo/yr
$8,550
-
MMBtu
$423
-
Tgal
$587
-
gal
$478 $44
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs