| Assessment Year | 2004 |
|---|---|
| Principal Product | Metal Industrial Fasteners for Automotive Industry |
| NAICS | 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 186 |
| Plant Area |
116,000
ft2
|
| Annual Production | 17,000,000
lb
|
| Production Hrs. Annual | 5,460
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,048 | 7,993,537 |
kWh
|
$0.028 |
| Electricity Demand | $78,492 | 18,882 |
kW-mo/yr
|
$4.16 |
| Natural Gas | $128,353 | 26,251 |
MMBtu
|
$4.89 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $63,300 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $27,949 | $4,200 | - | - |
$27,949
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2531: Re-size charging openings or add movable cover or door | $3,335 | $20,000 | - | - |
$3,335
-
MMBtu
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,398 | $2,861 |
$4,101
141,902
kWh
|
$1,297
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $4,332 | $1,650 |
$3,291
113,886
kWh
|
$1,041
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $2,701 | $1,200 |
$2,052
70,988
kWh
|
$649
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,323 | - |
$1,764
61,044
kWh
|
$559
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,397 | $2,200 |
$728
25,182
kWh
|
$230
-
kW-mo/yr
|
- | - | - | $164 | $275 | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $782 | $602 |
$289
9,959
kWh
|
$57
-
kW-mo/yr
|
- | - | - | $258 | $178 | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $660 | $424 |
$173
5,972
kWh
|
$104
-
kW-mo/yr
|
- | - | - | $124 | $259 | |
| 10 | 2.7135: Install occupancy sensors | $393 | $330 |
$274
9,469
kWh
|
$119
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 3.3131: Use evaporation to concentrate material | $13,608 | $10,512 | - | - | - |
$13,608
-
Tgal
|
- | - | - | |
| 12 | 3.4111: Use closed cycle process to minimize waste water production | $307 | - | - | - | - |
$43
-
Tgal
|
$264
-
lb
|
- | - | |
| 13 | 2.3137: Use power during off-peak periods | $115 | - | - |
$115
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $63,300 | $43,979 |
$12,672
438,402
kWh
|
$4,171
-
kW-mo/yr
|
$31,284
-
MMBtu
|
$13,651
-
Tgal
|
$264
-
lb
|
$546 | $712 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs