ITAC Assessment: BD0260
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ITAC Assessment: BD0260
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Assessment Year 2004
Principal Product Commercial Refrigeration Evaporator Units
NAICS 333415: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $50
M
to 100
M
# of Employees 310
Plant Area 265,000
ft2
Annual Production 140,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $476,373 6,897,600
kWh
Electricity Demand $191,556 16,976
kW-mo/yr
Natural Gas $230,435 31,140
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,166 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,166

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $9,265 - $6,669
167,987
kWh
$2,596
-
kW-mo/yr
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,158 $900 $6,590
165,916
kWh
$2,568
-
kW-mo/yr
- - - -
03 2.7135: Install occupancy sensors $5,118 $6,900 $2,903
73,111
kWh
$2,215
-
kW-mo/yr
- - - -
04 2.4131: Size electric motors for peak operating efficiency $1,159 $1,159 $734
18,462
kWh
$425
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $4,427 $3,000 - - $4,427
-
MMBtu
- - -
06 2.4221: Install compressor air intakes in coolest locations $4,226 $1,000 $3,042
76,638
kWh
$1,184
-
kW-mo/yr
- - - -
07 2.1222: Install turbulators $1,553 $3,500 - - $1,553
-
MMBtu
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,267 $656 $394
9,935
kWh
$477
-
kW-mo/yr
- - $142 $254
09 2.1123: Install automatic stack damper $991 $1,500 - - $991
-
MMBtu
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $547 $551 $225
5,659
kWh
$88
-
kW-mo/yr
- - $98 $136
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $312 $670 $196
4,921
kWh
$116
-
kW-mo/yr
- - - -
12 3.5217: Reuse / recycle/ sell paper products $377 $1,000 - - - $377
-
lb
- -
13 2.3137: Use power during off-peak periods $1,766 - - $1,766
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $40,166 $20,836 $20,753
522,629
kWh
$11,435
-
kW-mo/yr
$6,971
-
MMBtu
$377
-
lb
$240 $390
TOTAL IMPLEMENTED $40,166 $20,836 $20,753
522,629
kWh
$11,435
-
kW-mo/yr
$6,971
-
MMBtu
$377
-
lb
$240 $390
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs