| Assessment Year | 2004 |
|---|---|
| Principal Product | Industrial Coatings |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
60,000
ft2
|
| Annual Production | 23,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $207,689 | 3,738,240 |
kWh
|
$0.056 |
| Electricity Demand | $82,852 | 8,210 |
kW-mo/yr
|
$10.09 |
| Natural Gas | $71,679 | 11,712 |
MMBtu
|
$6.12 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $84,303 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $16,352 | $17,885 |
$10,814
380,765
kWh
|
$5,538
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7495: Install replacement doors | $13,961 | $14,000 | - | - |
$821
-
MMBtu
|
$13,140 | - | - | |
| 03 | 4.111: Add equipment/ operators to reduce production bottleneck | $11,914 | $11,000 |
$8,450
297,550
kWh
|
$3,464
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,576 | $13,050 |
$4,501
158,480
kWh
|
$3,075
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,780 | $2,000 |
$2,539
89,414
kWh
|
$1,241
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $2,761 | $2,550 |
$1,045
36,730
kWh
|
$1,525
-
kW-mo/yr
|
- | $35 | - | $156 | |
| 07 | 2.1213: Direct warmest air to combustion intake | $2,586 | $2,000 | - | - |
$2,586
-
MMBtu
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,238 | $750 |
$834
29,738
kWh
|
$404
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $1,069 | $1,500 | - | - |
$1,069
-
MMBtu
|
- | - | - | |
| 10 | 2.1222: Install turbulators | $899 | $1,200 | - | - |
$899
-
MMBtu
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $739 | $995 |
$236
8,299
kWh
|
$160
-
kW-mo/yr
|
- | $144 | - | $199 | |
| 12 | 2.7135: Install occupancy sensors | $570 | $150 |
$318
11,190
kWh
|
$252
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $12,428 | $2,000 | - |
$12,428
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 4.447: Automate payroll system | $6,240 | $3,000 | - | - | - | $6,240 | - | - | |
| 15 | 4.821: Pay bills on time to avoid late fees | $2,190 | - | - | - | - | - | $2,190 | - | |
| TOTAL RECOMMENDED | $84,303 | $72,080 |
$28,737
1,012,166
kWh
|
$28,087
-
kW-mo/yr
|
$5,375
-
MMBtu
|
$19,559 | $2,190 | $355 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs