| Assessment Year | 2004 |
|---|---|
| Principal Product | Wheels, Bearings & Ball Transfers for Conveyors |
| NAICS | 333613: Mechanical Power Transmission Equipment Manufacturing |
| SIC | 3568: Mechanical Power Transmission Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
84,000
ft2
|
| Annual Production | 20,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $239,986 | 4,786,269 |
kWh
|
$0.050 |
| Electricity Demand | $48,032 | 11,495 |
kW-mo/yr
|
$4.18 |
| Natural Gas | $353,642 | 66,858 |
MMBtu
|
$5.29 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,595 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,861 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,778 | $6,000 |
$6,763
184,279
kWh
|
$1,481
-
kW-mo/yr
|
- | - | $268 | $266 | - | |
| 02 | 2.4234: Cool compressor air intake with heat exchanger | $6,110 | $38,400 | - | - |
$6,110
-
MMBtu
|
- | - | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $4,567 | $521 |
$2,711
73,846
kWh
|
$1,586
-
kW-mo/yr
|
- | - | $114 | $156 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,675 | $700 |
$2,219
60,480
kWh
|
$1,456
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $2,728 | $2,885 |
$2,188
59,603
kWh
|
$540
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4314: Use synthetic lubricant | $2,104 | $700 |
$1,426
38,860
kWh
|
$678
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,257 | $1,000 |
$1,257
34,260
kWh
|
- | - | - | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $1,134 | $3,500 | - | - |
$1,134
-
MMBtu
|
- | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $826 | $1,514 |
$663
18,086
kWh
|
$163
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $766 | - |
$462
12,577
kWh
|
$304
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7135: Install occupancy sensors | $681 | $1,350 |
$358
9,745
kWh
|
$247
-
kW-mo/yr
|
- | - | $7 | $69 | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $589 | $1,023 |
$265
7,221
kWh
|
$170
-
kW-mo/yr
|
- | - | $66 | $88 | - | |
| 13 | 3.5316: Contract a wood pallet recycling company | $2,580 | $240 | - | - | - |
$2,580
-
lb
|
- | - | - | |
| 14 | 4.322: Eliminate old stock and modify inventory control | $3,800 | $2,000 | - | - | - | - | - | - | $3,800 | |
| TOTAL RECOMMENDED | $39,595 | $59,833 |
$18,312
498,957
kWh
|
$6,625
-
kW-mo/yr
|
$7,244
-
MMBtu
|
$2,580
-
lb
|
$455 | $579 | $3,800 | ||
| TOTAL IMPLEMENTED | $24,861 | $12,661 |
$14,838
404,302
kWh
|
$5,505
-
kW-mo/yr
|
$1,134
-
MMBtu
|
$2,580
-
lb
|
$382 | $422 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs