| Assessment Year | 2004 |
|---|---|
| Principal Product | Metal Rollings and Wire Drawings |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
75,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $201,274 | 3,653,424 |
kWh
|
$0.055 |
| Electricity Demand | $28,520 | 7,272 |
kW-mo/yr
|
$3.92 |
| Natural Gas | $109,740 | 29,614 |
MMBtu
|
$3.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $41,403 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,774 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $7,484 | $13,260 |
$6,782
123,078
kWh
|
$702
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $4,406 | $3,000 | - | - |
$4,406
-
MMBtu
|
- | - | - | |
| 03 | 2.1123: Install automatic stack damper | $2,979 | $5,500 | - | - |
$2,979
-
MMBtu
|
- | - | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $3,324 | $765 |
$2,594
47,084
kWh
|
$355
-
kW-mo/yr
|
- | - | $110 | $265 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,360 | $1,275 |
$1,965
35,667
kWh
|
$269
-
kW-mo/yr
|
- | - | - | $126 | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,091 | $4,500 |
$2,284
41,439
kWh
|
$(-193.0)
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $1,915 | $2,400 |
$1,496
27,159
kWh
|
$419
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,816 | $2,400 | - | - |
$1,816
-
MMBtu
|
- | - | - | |
| 09 | 2.1213: Direct warmest air to combustion intake | $1,807 | $6,000 |
$(-688.0)
(-12,480)
kWh
|
$(-71.0)
-
kW-mo/yr
|
$2,566
-
MMBtu
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,561 | $385 |
$1,415
25,703
kWh
|
$146
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $910 | $500 |
$429
7,784
kWh
|
$59
-
kW-mo/yr
|
- | - | - | $422 | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $498 | $206 |
$397
7,204
kWh
|
$30
-
kW-mo/yr
|
- | - | $26 | $45 | |
| 13 | 2.6218: Turn off equipment when not in use | $339 | $500 |
$339
8,259
kWh
|
- | - | - | - | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $339 | $322 |
$183
3,329
kWh
|
$18
-
kW-mo/yr
|
- | - | $58 | $80 | |
| 15 | 3.5217: Reuse / recycle/ sell paper products | $754 | $500 | - | - | - |
$754
-
lb
|
- | - | |
| 16 | 4.214: Purchase appropriately sized material | $8,820 | $144 | - | - | - | - | - | $8,820 | |
| TOTAL RECOMMENDED | $41,403 | $41,657 |
$17,196
314,226
kWh
|
$1,734
-
kW-mo/yr
|
$11,767
-
MMBtu
|
$754
-
lb
|
$194 | $9,758 | ||
| TOTAL IMPLEMENTED | $25,774 | $23,464 |
$10,162
184,448
kWh
|
$1,117
-
kW-mo/yr
|
$4,795
-
MMBtu
|
$754
-
lb
|
- | $8,946 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs