| Assessment Year | 2003 |
|---|---|
| Principal Product | Flexible Packaging |
| NAICS | 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| SIC | 2671: Packaging Paper and Plastics Film, Coated and Laminated |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
100,000
ft2
|
| Annual Production | 25,413,200
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $247,861 | 8,134,200 |
kWh
|
$0.030 |
| Electricity Demand | $223,928 | 19,419 |
kW-mo/yr
|
$11.53 |
| Electricity Fees | $23,017 | - |
|
- |
| Natural Gas | $344,475 | 40,621 |
MMBtu
|
$8.48 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $132,513 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $32,333 | $98,853 | n/a | - | - |
$32,333
-
MMBtu
|
- | - | - |
| 02 | 2.4131: Size electric motors for peak operating efficiency | $8,924 | $8,924 |
$5,701
186,923
kWh
|
$3,223
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,487 | $850 |
$4,782
156,710
kWh
|
$2,705
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $7,149 | $945 |
$2,977
97,635
kWh
|
$3,996
-
kW-mo/yr
|
- | - | $11 | $165 | |
| 05 | 2.2437: Recover waste heat from equipment | $4,899 | $750 | - | - |
$4,899
-
MMBtu
|
- | - | - | |
| 06 | 2.2511: Insulate bare equipment | $4,625 | $413 |
$2,637
86,460
kWh
|
$1,988
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,870 | $10,160 | n/a |
$2,207
72,360
kWh
|
$1,663
-
kW-mo/yr
|
- | - | - | - |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $2,779 | $2,000 |
$1,585
51,936
kWh
|
$1,194
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4314: Use synthetic lubricant | $2,224 | $1,200 |
$1,269
41,625
kWh
|
$955
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $2,106 | $3,570 |
$1,230
40,320
kWh
|
$926
-
kW-mo/yr
|
- | - | $(-8.0) | $(-42.0) | |
| 11 | 2.7135: Install occupancy sensors | $1,202 | $2,670 |
$806
26,316
kWh
|
$377
-
kW-mo/yr
|
- | - | - | $19 | |
| 12 | 2.7135: Install occupancy sensors | $1,199 | $2,100 |
$379
12,428
kWh
|
$820
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.7134: Use photocell controls | $767 | $650 |
$423
13,874
kWh
|
$274
-
kW-mo/yr
|
- | - | $6 | $64 | |
| 14 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $52,949 | $8,000 | - | - | - |
$52,949
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $132,513 | $141,085 |
$23,996
786,587
kWh
|
$18,121
-
kW-mo/yr
|
$37,232
-
MMBtu
|
$52,949
-
lb
|
$9 | $206 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs