| Assessment Year | 2003 |
|---|---|
| Principal Product | Plastic Sheet and Rollstock |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 62 |
| Plant Area |
44,000
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 8,520
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $320,473 | 10,267,200 |
kWh
|
$0.031 |
| Electricity Demand | $189,604 | 17,462 |
kW-mo/yr
|
$10.86 |
| Natural Gas | $15,535 | 2,187 |
MMBtu
|
$7.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $126,766 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $53,351 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $48,696 | $13,832 | n/a |
$48,696
979,512
kWh
|
- | - | - | - | - | - |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $12,672 | $24,600 | n/a |
$6,640
263,489
kWh
|
$6,032
-
kW-mo/yr
|
- | - | - | - | - |
| 03 | 2.4133: Use most efficient type of electric motors | $11,140 | $23,175 |
$7,726
306,382
kWh
|
$3,414
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $4,072 | $5,000 | - | - |
$4,072
-
MMBtu
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,847 | $4,555 |
$2,005
79,544
kWh
|
$1,183
-
kW-mo/yr
|
- | - | $209 | - | $450 | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,760 | $1,000 |
$1,704
67,632
kWh
|
$1,056
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $1,613 | $450 |
$894
35,478
kWh
|
$528
-
kW-mo/yr
|
- | - | $16 | - | $175 | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,492 | - |
$938
37,221
kWh
|
$554
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $1,196 | $1,575 |
$512
20,409
kWh
|
$590
-
kW-mo/yr
|
- | - | $19 | - | $75 | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $663 | $600 |
$222
19,800
kWh
|
$441
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $439 | $175 |
$306
12,191
kWh
|
$133
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7134: Use photocell controls | $363 | $225 |
$152
6,044
kWh
|
$185
-
kW-mo/yr
|
- | - | $13 | - | $13 | |
| 13 | 2.4314: Use synthetic lubricant | $74 | $200 |
$47
1,846
kWh
|
$27
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 3.4151: Minimize water usage | $287 | $460 | - | - | - |
$287
-
Tgal
|
- | - | - | |
| 15 | 4.445: Install equipment to move product | $28,938 | $3,000 | - | - | - | - | $28,938 | - | - | |
| 16 | 2.3137: Use power during off-peak periods | $7,578 | $2,000 | - | - | - | - | - | $7,578 | - | |
| 17 | 4.447: Automate payroll system | $936 | $2,500 | - | - | - | - | $936 | - | - | |
| TOTAL RECOMMENDED | $126,766 | $83,347 |
$69,842
1,829,548
kWh
|
$14,143
-
kW-mo/yr
|
$4,072
-
MMBtu
|
$287
-
Tgal
|
$30,131 | $7,578 | $713 | ||
| TOTAL IMPLEMENTED | $53,351 | $37,505 |
$12,901
522,770
kWh
|
$6,781
-
kW-mo/yr
|
$4,072
-
MMBtu
|
- | $29,147 | - | $450 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs