| Assessment Year | 2003 |
|---|---|
| Principal Product | Extruded Plastic Sheet and Roll Stock |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 103 |
| Plant Area |
93,000
ft2
|
| Annual Production | 26,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $223,189 | 12,691,636 |
kWh
|
$0.018 |
| Electricity Demand | $232,178 | 22,298 |
kW-mo/yr
|
$10.41 |
| Natural Gas | $31,490 | 3,764 |
MMBtu
|
$8.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $156,891 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $112,911 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3137: Use power during off-peak periods | $43,745 | $2,000 |
$14,529
825,503
kWh
|
$29,216
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $13,627 | $1,000 | - | - |
$13,627
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2511: Insulate bare equipment | $13,156 | $8,080 |
$13,156
748,212
kWh
|
- | - | - | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $8,345 | $35,510 |
$5,192
295,070
kWh
|
$3,153
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7231: Use radiant heater for spot heating | $7,407 | $8,000 | - | - |
$7,407
-
MMBtu
|
- | - | - | - | |
| 06 | 2.7134: Use photocell controls | $5,082 | $1,500 |
$1,307
74,222
kWh
|
$3,158
-
kW-mo/yr
|
- | - | $142 | $475 | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,389 | $9,225 |
$2,546
144,671
kWh
|
$792
-
kW-mo/yr
|
- | - | $51 | - | - | |
| 08 | 2.4314: Use synthetic lubricant | $2,306 | $500 |
$1,274
72,362
kWh
|
$1,032
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $1,611 | $4,125 |
$475
27,195
kWh
|
$1,136
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $1,343 | $240 |
$324
18,382
kWh
|
$919
-
kW-mo/yr
|
- | - | $40 | $60 | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $606 | $500 |
$335
19,012
kWh
|
$271
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $235 | - |
$130
7,402
kWh
|
$105
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 3.5316: Contract a wood pallet recycling company | $8,829 | $336 | - | - | - |
$8,829
-
lb
|
- | - | - | |
| 14 | 3.5217: Reuse / recycle/ sell paper products | $1,890 | $240 | - | - | - |
$1,890
-
lb
|
- | - | - | |
| 15 | 4.322: Eliminate old stock and modify inventory control | $34,400 | $10,000 | - | - | - | - | - | - | $34,400 | |
| 16 | 4.111: Add equipment/ operators to reduce production bottleneck | $10,920 | $5,000 | - | - | - | - | $10,920 | - | - | |
| TOTAL RECOMMENDED | $156,891 | $86,256 |
$39,268
2,232,031
kWh
|
$39,782
-
kW-mo/yr
|
$21,034
-
MMBtu
|
$10,719
-
lb
|
$11,153 | $535 | $34,400 | ||
| TOTAL IMPLEMENTED | $112,911 | $84,256 |
$24,609
1,399,126
kWh
|
$10,461
-
kW-mo/yr
|
$21,034
-
MMBtu
|
$10,719
-
lb
|
$11,153 | $535 | $34,400 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs