ITAC Assessment: AM0247
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ITAC Assessment: AM0247
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Assessment Year 1995
Principal Product Aluminum die castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 425
Plant Area 142,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,696
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $365,653 6,837,632
kWh
Natural Gas $226,957 77,212
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $131,810 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,910

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
01 2.2511: Insulate bare equipment $12,350 $580 - $12,350
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,560 $750 $5,560
213,951
kWh
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,340 $60 $1,340
27,550
kWh
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,560 $240 $1,560
30,774
kWh
- - - -
05 2.4314: Use synthetic lubricant $1,220 - $1,220
24,912
kWh
- - - -
06 2.4133: Use most efficient type of electric motors $1,140 $3,300 $1,140
23,740
kWh
- - - -
07 2.7145: Install skylights $500 $1,250 $500
19,637
kWh
- - - -
08 2.7145: Install skylights $300 $1,200 $300
11,430
kWh
- - - -
09 3.1172: Revise raw material specs $82,700 $30,200 - - - $82,700
-
gal
-
10 3.4154: Eliminate leaks in water lines and valves $17,300 - - - $17,300
-
Tgal
- -
11 3.3122: Use filtration, centrifuging to remove contaminants $7,840 $1,200 - - - - $7,840
-
lb
TOTAL RECOMMENDED $131,810 $38,780 $11,620
351,994
kWh
$12,350
-
MMBtu
$17,300
-
Tgal
$82,700
-
gal
$7,840
-
lb
TOTAL IMPLEMENTED $45,910 $3,790 $8,420
277,843
kWh
$12,350
-
MMBtu
$17,300
-
Tgal
- $7,840
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs