| Assessment Year | 2003 |
|---|---|
| Principal Product | Extruded Rollstock and Thermoformed Containers |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $10 M to 50M |
| # of Employees | 104 |
| Plant Area |
145,000
ft2
|
| Annual Production | 50,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $218,417 | 19,455,864 |
kWh
|
$0.011 |
| Electricity Demand | $569,386 | 35,370 |
kW-mo/yr
|
$16.10 |
| Natural Gas | $11,611 | 1,602 |
MMBtu
|
$7.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $490,559 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,883 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $24,786 | $15,000 |
$4,357
389,059
kWh
|
$20,429
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $9,982 | $31,690 |
$4,028
359,412
kWh
|
$5,954
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7124: Make a practice of turning off lights when not needed | $7,990 | $15,285 |
$2,814
251,264
kWh
|
$3,302
-
kW-mo/yr
|
- | - | - | $1,874 | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $7,890 | $200 |
$2,657
237,219
kWh
|
$5,233
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.2443: Re-use or recycle hot or cold process exhaust air | $5,102 | $3,000 | - | - |
$5,102
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $5,063 | $1,000 |
$1,705
152,297
kWh
|
$3,358
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,552 | - |
$1,533
136,899
kWh
|
$3,019
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7144: Install spectral reflectors / delamp | $4,085 | $600 |
$745
66,466
kWh
|
$1,464
-
kW-mo/yr
|
- | - | - | $378 | $1,498 | |
| 09 | 2.7135: Install occupancy sensors | $4,013 | $4,200 |
$1,220
108,898
kWh
|
$2,793
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.2511: Insulate bare equipment | $3,886 | $290 |
$3,886
95,281
kWh
|
- | - | - | - | - | - | |
| 11 | 2.7231: Use radiant heater for spot heating | $2,694 | $3,000 | - | - |
$2,694
-
MMBtu
|
- | - | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,724 | $500 |
$580
51,821
kWh
|
$1,144
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.4314: Use synthetic lubricant | $935 | $500 |
$315
28,113
kWh
|
$620
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.7134: Use photocell controls | $519 | $500 |
$75
6,716
kWh
|
$444
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $249 | $322 |
$37
3,329
kWh
|
$74
-
kW-mo/yr
|
- | - | - | $58 | $80 | |
| 16 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $36,500 | $1,000 | - | - | - | - |
$36,500
-
lb
|
- | - | |
| 17 | 3.4151: Minimize water usage | $841 | $1,150 | - | - | - |
$841
-
gal
|
- | - | - | |
| 18 | 3.5316: Contract a wood pallet recycling company | $760 | $288 | - | - | - | - |
$760
-
lb
|
- | - | |
| 19 | 4.441: Install automatic packing equipment | $357,438 | $90,000 | - | - | - | - | - | $357,438 | - | |
| 20 | 4.213: Purchase material from supplier in customized packaging | $11,550 | $1,000 | - | - | - | - | - | - | $11,550 | |
| TOTAL RECOMMENDED | $490,559 | $169,525 |
$23,952
1,886,774
kWh
|
$47,834
-
kW-mo/yr
|
$7,796
-
MMBtu
|
$841
-
gal
|
$37,260
-
lb
|
$359,748 | $13,128 | ||
| TOTAL IMPLEMENTED | $57,883 | $48,680 |
$18,746
1,421,988
kWh
|
$39,137
-
kW-mo/yr
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs