ITAC Assessment: AS0231
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ITAC Assessment: AS0231
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Assessment Year 1998
Principal Product Metal and Mylar Stamping
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 150,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $148,213 2,496,190
kWh
Electricity Demand $20,758 7,144
kW-mo/yr
Electricity Fees $11,194 -
Natural Gas $2,642 391
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,416 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,995

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $11,912 $23,975 $8,801
181,125
kWh
$3,111
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $318 $377 $178
3,810
kWh
$34
-
kW-mo/yr
$33 - $73
03 2.7142: Utilize higher efficiency lamps and/or ballasts $819 $822 $473
9,672
kWh
$346
-
kW-mo/yr
- - -
04 2.7261: Install timers and/or thermostats $613 $1,425 $613
12,603
kWh
- - - -
05 2.7232: Replace existing hvac unit with high efficiency model $6,835 $11,600 $5,606
115,475
kWh
$1,229
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,005 $240 $3,046
62,720
kWh
$959
-
kW-mo/yr
- - -
07 2.6212: Turn off equipment during breaks, reduce operating time $616 $60 $616
12,603
kWh
- - - -
08 3.6192: Use a less expensive method of waste removal $525 $60 - - - $525 -
09 4.514: Re-arrange equipment layout to reduce handling costs $12,854 $450 $10,088
207,503
kWh
$2,766
-
kW-mo/yr
- - -
10 4.111: Add equipment/ operators to reduce production bottleneck $6,919 $9,000 $(-827.0)
(-16,999)
kWh
$(-692.0)
-
kW-mo/yr
$8,438 - -
TOTAL RECOMMENDED $45,416 $48,009 $28,594
588,512
kWh
$7,753
-
kW-mo/yr
$8,471 $525 $73
TOTAL IMPLEMENTED $25,995 $25,910 $20,118
413,834
kWh
$5,877
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs