| Assessment Year | 2003 |
|---|---|
| Principal Product | ABS and PVC extruded plastic sheet and ABS laminated sheet |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
225,000
ft2
|
| Annual Production | 20,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $805,232 | 18,216,000 |
kWh
|
$0.044 |
| Electricity Demand | $406,307 | 41,698 |
kW-mo/yr
|
$9.74 |
| Natural Gas | $377,408 | 63,695 |
MMBtu
|
$5.93 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $178,043 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,283 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $53,446 | $65,000 | - | - |
$53,446
-
MMBtu
|
- | - | - | - | |
| 02 | 2.1224: Replace boiler | $47,120 | $17,500 | n/a | - | - |
$47,120
-
MMBtu
|
- | - | - | - |
| 03 | 2.4133: Use most efficient type of electric motors | $24,869 | $39,515 |
$16,594
375,435
kWh
|
$8,275
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $6,404 | $2,550 |
$4,315
97,622
kWh
|
$2,089
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.1133: Adjust burners for efficient operation | $6,257 | $2,400 | - | - |
$6,257
-
MMBtu
|
- | - | - | - | |
| 06 | 2.1213: Direct warmest air to combustion intake | $5,959 | $4,000 |
$(-516.0)
(-11,680)
kWh
|
$(-117.0)
-
kW-mo/yr
|
$6,592
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,054 | $400 |
$3,550
80,300
kWh
|
$1,504
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $3,789 | $750 |
$2,661
60,197
kWh
|
$1,128
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,912 | $4,200 |
$2,091
47,299
kWh
|
$696
-
kW-mo/yr
|
- | - | $125 | - | - | |
| 10 | 2.4314: Use synthetic lubricant | $2,560 | $1,500 |
$1,798
40,680
kWh
|
$762
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7111: Reduce illumination to minimum necessary levels | $2,489 | $345 |
$1,484
33,571
kWh
|
$628
-
kW-mo/yr
|
- | - | $34 | $343 | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,086 | $975 |
$486
10,985
kWh
|
$146
-
kW-mo/yr
|
- | - | $190 | $264 | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $967 | $2,500 |
$463
10,483
kWh
|
$201
-
kW-mo/yr
|
- | - | $61 | $242 | - | |
| 14 | 2.1222: Install turbulators | $686 | $1,500 | - | - |
$686
-
MMBtu
|
- | - | - | - | |
| 15 | 3.5316: Contract a wood pallet recycling company | $3,400 | $500 | - | - | - |
$3,400
-
lb
|
- | - | - | |
| 16 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $2,400 | $500 | - | - | - |
$2,400
-
lb
|
- | - | - | |
| 17 | 4.821: Pay bills on time to avoid late fees | $7,293 | - | - | - | - | - | - | - | $7,293 | |
| 18 | 4.447: Automate payroll system | $1,352 | $2,500 | - | - | - | - | $1,352 | - | - | |
| TOTAL RECOMMENDED | $178,043 | $146,635 |
$32,926
744,892
kWh
|
$15,312
-
kW-mo/yr
|
$114,101
-
MMBtu
|
$5,800
-
lb
|
$1,762 | $849 | $7,293 | ||
| TOTAL IMPLEMENTED | $28,283 | $10,500 |
$6,104
138,082
kWh
|
$2,401
-
kW-mo/yr
|
$6,257
-
MMBtu
|
$5,800
-
lb
|
$186 | $242 | $7,293 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs