| Assessment Year | 2003 |
|---|---|
| Principal Product | Steel forgings |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
122,000
ft2
|
| Annual Production | 19,000,000
lb
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $338,405 | 8,441,927 |
kWh
|
$0.040 |
| Electricity Demand | $165,939 | 37,606 |
kW-mo/yr
|
$4.41 |
| Electricity Fees | $18,651 | - |
|
- |
| Natural Gas | $129,418 | 40,417 |
MMBtu
|
$3.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $185,971 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $32,297 | $56,000 | - | - |
$32,297
-
MMBtu
|
- | - | |
| 02 | 2.2437: Recover waste heat from equipment | $8,921 | $5,000 | - | - |
$8,921
-
MMBtu
|
- | - | |
| 03 | 2.4314: Use synthetic lubricant | $4,857 | $2,000 |
$3,687
91,946
kWh
|
$1,170
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,331 | - |
$3,286
82,195
kWh
|
$1,045
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,365 | $1,275 |
$877
21,870
kWh
|
$488
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $62,620 | $10,000 | - |
$162,620
-
kW-mo/yr
|
- | $(-100,000.0) | - | |
| 07 | 4.445: Install equipment to move product | $39,936 | $45,000 | - | - | - | $39,936 | - | |
| 08 | 4.447: Automate payroll system | $16,965 | $7,000 | - | - | - | $16,965 | - | |
| 09 | 4.445: Install equipment to move product | $12,480 | $25,000 | - | - | - | $12,480 | - | |
| 10 | 4.821: Pay bills on time to avoid late fees | $2,199 | - | - | - | - | - | $2,199 | |
| TOTAL RECOMMENDED | $185,971 | $151,275 |
$7,850
196,011
kWh
|
$165,323
-
kW-mo/yr
|
$41,218
-
MMBtu
|
$(-30,619.0) | $2,199 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs