| Assessment Year | 2003 |
|---|---|
| Principal Product | Wood care products |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $100 M to 500M |
| # of Employees | 210 |
| Plant Area |
201,000
ft2
|
| Annual Production | 40,000,000
pieces
|
| Production Hrs. Annual | 8,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $154,964 | 4,610,300 |
kWh
|
$0.034 |
| Electricity Demand | $92,904 | 8,848 |
kW-mo/yr
|
$10.50 |
| Natural Gas | $100,531 | 14,632 |
MMBtu
|
$6.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $144,093 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $121,284 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $20,989 | $23,000 | - | - |
$20,989
-
MMBtu
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,247 | $900 |
$5,651
168,121
kWh
|
$2,596
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $5,511 | $19,250 |
$4,083
121,614
kWh
|
$1,428
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $3,728 | $200 |
$2,554
76,031
kWh
|
$1,174
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $3,143 | $2,325 |
$1,901
56,626
kWh
|
$1,242
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1213: Direct warmest air to combustion intake | $2,046 | $2,000 |
$(-114.0)
(-3,407)
kWh
|
$(-63.0)
-
kW-mo/yr
|
$2,223
-
MMBtu
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,018 | $1,000 |
$1,383
41,163
kWh
|
$635
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.1222: Install turbulators | $1,075 | $1,200 | - | - |
$1,075
-
MMBtu
|
- | - | - | |
| 09 | 2.2136: Install / repair insulation on steam lines | $1,047 | $1,560 | - | - |
$1,047
-
MMBtu
|
- | - | - | |
| 10 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $6,061 | $1,000 | - | - | - | - |
$6,061
-
lb
|
- | |
| 11 | 3.4151: Minimize water usage | $773 | $460 | - | - | - |
$773
-
Tgal
|
- | - | |
| 12 | 4.441: Install automatic packing equipment | $89,455 | $99,000 | - | - | - | - | - | $89,455 | |
| TOTAL RECOMMENDED | $144,093 | $151,895 |
$15,458
460,148
kWh
|
$7,012
-
kW-mo/yr
|
$25,334
-
MMBtu
|
$773
-
Tgal
|
$6,061
-
lb
|
$89,455 | ||
| TOTAL IMPLEMENTED | $121,284 | $126,875 |
$15,458
460,148
kWh
|
$7,012
-
kW-mo/yr
|
$3,298
-
MMBtu
|
- |
$6,061
-
lb
|
$89,455 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs