| Assessment Year | 2003 |
|---|---|
| Principal Product | Oil and Gas Filters |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 89 |
| Plant Area |
61,500
ft2
|
| Annual Production | 2,300,000
pieces
|
| Production Hrs. Annual | 2,210
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $107,410 | 1,666,392 |
kWh
|
$0.064 |
| Electricity Demand | $16,735 | 6,068 |
kW-mo/yr
|
$2.76 |
| Electricity Fees | $1,972 | - |
|
- |
| Natural Gas | $47,889 | 8,222 |
MMBtu
|
$5.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $102,847 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $79,290 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $20,138 | $57,000 |
$26,866
416,520
kWh
|
$5,304
-
kW-mo/yr
|
$(-12,032.0)
-
MMBtu
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,777 | $1,600 |
$2,255
34,984
kWh
|
$522
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $2,010 | $2,025 |
$1,524
23,657
kWh
|
$486
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,061 | $4,995 |
$978
15,168
kWh
|
$108
-
kW-mo/yr
|
- | - | - | $(-25.0) | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $400 | $130 |
$320
4,956
kWh
|
$80
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $113 | - |
$92
1,413
kWh
|
$21
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.2121: Convert to electrostatic powder coating | $12,010 | $17,500 | - | - | - |
$12,010
-
gal
|
- | - | |
| 08 | 4.441: Install automatic packing equipment | $28,875 | $15,000 | - | - | - | - | $28,875 | - | |
| 09 | 4.445: Install equipment to move product | $28,875 | $20,000 | - | - | - | - | $28,875 | - | |
| 10 | 4.447: Automate payroll system | $6,240 | $2,500 | - | - | - | - | $6,240 | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $348 | $1,000 | - | - | - | - | - | $348 | |
| TOTAL RECOMMENDED | $102,847 | $121,750 |
$32,035
496,698
kWh
|
$6,521
-
kW-mo/yr
|
$(-12,032.0)
-
MMBtu
|
$12,010
-
gal
|
$63,990 | $323 | ||
| TOTAL IMPLEMENTED | $79,290 | $56,730 |
$2,667
41,353
kWh
|
$623
-
kW-mo/yr
|
- |
$12,010
-
gal
|
$63,990 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs