| Assessment Year | 2003 |
|---|---|
| Principal Product | Automative Components |
| NAICS | 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 68 |
| Plant Area |
60,000
ft2
|
| Annual Production | 1,275,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $101,777 | 2,802,528 |
kWh
|
$0.036 |
| Electricity Demand | $60,011 | 5,955 |
kW-mo/yr
|
$10.08 |
| Electricity Fees | $1,279 | - |
|
- |
| Natural Gas | $8,985 | 1,327 |
MMBtu
|
$6.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $19,487 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $3,906 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $5,709 | $1,500 | - | - |
$5,709
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,906 | $1,300 |
$2,704
74,488
kWh
|
$1,202
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $3,014 | $900 |
$2,187
60,288
kWh
|
$827
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $1,666 | $3,000 | - | - |
$1,666
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $959 | - |
$664
18,294
kWh
|
$295
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $730 | $1,500 |
$505
13,903
kWh
|
$225
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $107 | $295 |
$133
3,662
kWh
|
$50
-
kW-mo/yr
|
- | - | $(-32.0) | - | $(-44.0) | - | |
| 08 | 3.3131: Use evaporation to concentrate material | $454 | $860 |
$(-83.0)
(-2,785)
kWh
|
- | - |
$1,577
-
Tgal
|
- | $(-1,040.0) | - | - | |
| 09 | 3.4151: Minimize water usage | $692 | $690 | - | - | - |
$692
-
Tgal
|
- | - | - | - | |
| 10 | 3.5316: Contract a wood pallet recycling company | $2,250 | $1,000 | - | - | - | - | - | - | - | $2,250 | |
| TOTAL RECOMMENDED | $19,487 | $11,045 |
$6,110
167,850
kWh
|
$2,599
-
kW-mo/yr
|
$7,375
-
MMBtu
|
$2,269
-
Tgal
|
$(-32.0) | $(-1,040.0) | $(-44.0) | $2,250 | ||
| TOTAL IMPLEMENTED | $3,906 | $1,300 |
$2,704
74,488
kWh
|
$1,202
-
kW-mo/yr
|
- | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs