| Assessment Year | 2003 |
|---|---|
| Principal Product | Gray and Ductile Iron Casting Molds |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
100,000
ft2
|
| Annual Production | 5,000
ton
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $160,542 | 3,322,364 |
kWh
|
$0.048 |
| Electricity Demand | $114,489 | 11,796 |
kW-mo/yr
|
$9.71 |
| Electricity Fees | $3,175 | - |
|
- |
| Natural Gas | $19,035 | 3,215 |
MMBtu
|
$5.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $82,140 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,852 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $7,980 | $3,000 |
$6,227
128,921
kWh
|
$1,753
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,495 | - |
$5,028
107,829
kWh
|
$1,467
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $4,490 | $7,000 | - | - |
$4,490
-
MMBtu
|
- | - | - | |
| 04 | 2.7135: Install occupancy sensors | $2,617 | $450 |
$2,104
43,550
kWh
|
$513
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.4115: Recover and reuse cooling water | $31,410 | $7,500 | - | - | - |
$31,410
-
Tgal
|
- | - | |
| 06 | 3.4151: Minimize water usage | $17,898 | - | - | - | - |
$7,460
-
Tgal
|
$10,438 | - | |
| 07 | 3.5316: Contract a wood pallet recycling company | $11,250 | $1,000 | - | - | - | - | - | $11,250 | |
| TOTAL RECOMMENDED | $82,140 | $18,950 |
$13,359
280,300
kWh
|
$3,733
-
kW-mo/yr
|
$4,490
-
MMBtu
|
$38,870
-
Tgal
|
$10,438 | $11,250 | ||
| TOTAL IMPLEMENTED | $24,852 | $8,450 |
$7,132
151,379
kWh
|
$1,980
-
kW-mo/yr
|
$4,490
-
MMBtu
|
- | - | $11,250 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs