ITAC Assessment: BD0222
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ITAC Assessment: BD0222
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Assessment Year 2002
Principal Product Candle
NAICS
n/a
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 600,000
ft2
Annual Production 1,900,000
pieces
Production Hrs. Annual 13,440
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $338,592 10,425,580
kWh
Electricity Demand $281,367 27,578
kW-mo/yr
Electricity Fees $1,971 -
Natural Gas $247,188 47,945
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $316,398 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,858

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.2191: Substitute hot process fluids for steam $185,274 $20,000 - - $185,274
-
MMBtu
- - -
02 2.4133: Use most efficient type of electric motors $8,898 $12,020 $6,117
188,209
kWh
$2,781
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,835 $2,232 $4,341
133,558
kWh
$3,494
-
kW-mo/yr
- - - -
04 2.2449: Recover heat from exhausted steam, hot air or hot water $6,079 $6,000 - - $6,079
-
MMBtu
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,027 $1,000 $1,678
51,630
kWh
$1,349
-
kW-mo/yr
- - - -
06 2.1222: Install turbulators $2,272 $3,500 - - $2,272
-
MMBtu
- - -
07 2.7135: Install occupancy sensors $2,219 $1,425 $1,141
35,116
kWh
$1,078
-
kW-mo/yr
- - - -
08 2.4221: Install compressor air intakes in coolest locations $1,901 $2,000 $1,053
32,397
kWh
$848
-
kW-mo/yr
- - - -
09 2.2511: Insulate bare equipment $1,141 $1,018 - - $1,141
-
MMBtu
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $652 - $361
11,121
kWh
$291
-
kW-mo/yr
- - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $10 $200 $65
1,997
kWh
$28
-
kW-mo/yr
- $(-35.0) $(-48.0) -
12 2.2135: Repair and eliminate steam leaks $126 $100 - - $126
-
MMBtu
- - -
13 4.652: Replace existing equipment with more suitable substitutes $70,000 $40,000 - - - - - $70,000
14 4.447: Automate payroll system $24,960 $17,300 - - - - - $24,960
15 4.821: Pay bills on time to avoid late fees $2,004 - - - - - - $2,004
TOTAL RECOMMENDED $316,398 $106,795 $14,756
454,028
kWh
$9,869
-
kW-mo/yr
$194,892
-
MMBtu
$(-35.0) $(-48.0) $96,964
TOTAL IMPLEMENTED $103,858 $69,320 $6,117
188,209
kWh
$2,781
-
kW-mo/yr
- - - $94,960
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs