ITAC Assessment: BD0221
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Assessment Year 2002
Principal Product Aluminum Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $1
M
to 5
M
# of Employees 20
Plant Area 60,000
ft2
Annual Production 1,050,000
lb
Production Hrs. Annual 2,600
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,852 1,311,840
kWh
Electricity Fees $1,224 -
Natural Gas $30,239 40,986
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,108 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,885

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $25,075 $56,000 $44,964
596,333
kWh
$(-19,889.0)
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,340 $1,500 $16,340
216,692
kWh
- - -
03 2.2437: Recover waste heat from equipment $4,744 $1,500 - $4,744
-
MMBtu
- -
04 2.7231: Use radiant heater for spot heating $2,178 $3,000 - $2,178
-
MMBtu
- -
05 2.4221: Install compressor air intakes in coolest locations $1,881 $3,000 $1,881
25,212
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $555 - $555
7,356
kWh
- - -
07 2.4133: Use most efficient type of electric motors $529 $900 $529
7,016
kWh
- - -
08 2.7135: Install occupancy sensors $365 $4,000 $365
4,841
kWh
- - -
09 4.521: Clear and rent existing space $5,076 $1,000 - - $5,076 -
10 4.447: Automate payroll system $1,365 $2,500 - - - $1,365
TOTAL RECOMMENDED $58,108 $73,400 $64,634
857,450
kWh
$(-12,967.0)
-
MMBtu
$5,076 $1,365
TOTAL IMPLEMENTED $23,885 $10,000 $19,141
254,101
kWh
$4,744
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs