| Assessment Year | 2002 |
|---|---|
| Principal Product | Non-Ferrous Castings |
| NAICS |
n/a
|
| SIC | 3365: Aluminum Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 120 |
| Plant Area |
140,000
ft2
|
| Annual Production | 2,450,000
lb
|
| Production Hrs. Annual | 10,296
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $113,305 | 4,618,304 |
kWh
|
$0.025 |
| Electricity Demand | $205,965 | 25,207 |
kW-mo/yr
|
$8.17 |
| Electricity Fees | $(-22,816.0) | - |
|
- |
| Natural Gas | $224,921 | 34,795 |
MMBtu
|
$6.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $234,930 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $41,972 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $97,351 | $42,000 |
$75,767
3,092,544
kWh
|
$60,736
-
kW-mo/yr
|
$(-39,152.0)
-
MMBtu
|
- | - | - | - | |
| 02 | 2.7232: Replace existing hvac unit with high efficiency model | $30,813 | $19,400 | - | - |
$30,813
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2191: Substitute hot process fluids for steam | $12,225 | $5,000 | - | - |
$12,225
-
MMBtu
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,957 | $900 |
$2,134
87,042
kWh
|
$1,823
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,480 | $1,700 |
$2,032
82,949
kWh
|
$1,448
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,308 | $3,000 |
$1,783
72,782
kWh
|
$1,525
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,161 | - |
$1,165
47,558
kWh
|
$996
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.1123: Install automatic stack damper | $1,938 | $2,500 | - | - |
$1,938
-
MMBtu
|
- | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $1,733 | $900 |
$986
40,260
kWh
|
$747
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.1222: Install turbulators | $925 | $3,200 | - | - |
$925
-
MMBtu
|
- | - | - | - | |
| 11 | 2.4133: Use most efficient type of electric motors | $902 | $3,010 |
$548
22,385
kWh
|
$354
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $222 | $80 |
$88
3,586
kWh
|
$62
-
kW-mo/yr
|
- | - | $72 | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $154 | $180 |
$49
1,997
kWh
|
$22
-
kW-mo/yr
|
- | - | $35 | $48 | - | |
| 14 | 3.5221: Recycle casting sand | $1,621 | $2,000 | - | - | - |
$1,621
-
lb
|
- | - | - | |
| 15 | 3.6192: Use a less expensive method of waste removal | $53,010 | $1,000 | - | - | - | - | - | - | $53,010 | |
| 16 | 3.6192: Use a less expensive method of waste removal | $14,760 | $2,500 | - | - | - | - | - | - | $14,760 | |
| 17 | 4.447: Automate payroll system | $6,370 | $2,500 | - | - | - | - | - | - | $6,370 | |
| TOTAL RECOMMENDED | $234,930 | $89,870 |
$84,552
3,451,103
kWh
|
$67,713
-
kW-mo/yr
|
$6,749
-
MMBtu
|
$1,621
-
lb
|
$107 | $48 | $74,140 | ||
| TOTAL IMPLEMENTED | $41,972 | $24,200 |
$6,068
247,642
kWh
|
$5,091
-
kW-mo/yr
|
$30,813
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs