ITAC Assessment: BD0218
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ITAC Assessment: BD0218
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Assessment Year 2002
Principal Product Bronze Bushings
NAICS
n/a
SIC 3362:
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 83,250
ft2
Annual Production 3,500,000
lb
Production Hrs. Annual 5,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $231,851 4,044,431
kWh
Natural Gas $35,689 6,872
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,117 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,089

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $12,638 $34,000 $21,453
374,400
kWh
$(-8,815.0)
-
MMBtu
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,615 $4,950 $3,877
67,667
kWh
- - $369 $369 -
03 2.4133: Use most efficient type of electric motors $4,409 $19,190 $4,409
76,945
kWh
- - - - -
04 2.7135: Install occupancy sensors $2,415 $2,175 $2,415
42,150
kWh
- - - - -
05 2.4314: Use synthetic lubricant $2,350 $2,000 $2,350
41,011
kWh
- - - - -
06 2.7231: Use radiant heater for spot heating $2,060 $6,000 - $2,060
-
MMBtu
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,529 $1,100 $1,529
26,701
kWh
- - - - -
08 2.4221: Install compressor air intakes in coolest locations $1,251 $1,000 $1,251
21,847
kWh
- - - - -
09 2.7134: Use photocell controls $1,082 $750 $988
17,292
kWh
- - $38 $56 -
10 2.4231: Reduce the pressure of compressed air to the minimum required $535 - $535
9,379
kWh
- - - - -
11 2.2437: Recover waste heat from equipment $511 $1,500 - $511
-
MMBtu
- - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $492 $409 $286
4,982
kWh
- - $86 $120 -
13 3.5315: Lease / purchase baler; sell cardboard to recycler $1,650 $5,500 - - $1,650
-
lb
- - -
14 3.5316: Contract a wood pallet recycling company $11,760 $1,000 - - - - $(-500.0) $12,260
15 4.421: Modify current incentive program $10,920 $5,000 - - - $10,920 - -
16 3.6192: Use a less expensive method of waste removal $7,800 $500 - - - - - $7,800
17 3.5316: Contract a wood pallet recycling company $100 $60 - - - - $100 -
TOTAL RECOMMENDED $66,117 $85,134 $39,093
682,374
kWh
$(-6,244.0)
-
MMBtu
$1,650
-
lb
$11,413 $145 $20,060
TOTAL IMPLEMENTED $21,089 $2,600 $1,529
26,701
kWh
- - - $(-500.0) $20,060
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs