| Assessment Year | 2002 |
|---|---|
| Principal Product | Insulated Wire |
| NAICS |
n/a
|
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
100,000
ft2
|
| Annual Production | 650,000,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $76,505 | 1,988,316 |
kWh
|
$0.038 |
| Electricity Demand | $66,109 | 5,816 |
kW-mo/yr
|
$11.37 |
| Electricity Fees | $2,652 | - |
|
- |
| Natural Gas | $55,464 | 9,152 |
MMBtu
|
$6.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $19,707 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,600 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $5,403 | $13,000 |
$3,539
92,028
kWh
|
$1,864
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $2,958 | $3,630 |
$1,672
43,376
kWh
|
$803
-
kW-mo/yr
|
- | - | $483 | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $1,446 | $1,440 |
$1,015
26,377
kWh
|
$431
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,378 | $700 |
$880
22,860
kWh
|
$498
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,240 | $1,000 |
$791
20,516
kWh
|
$449
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $1,225 | $4,200 | - | - |
$1,225
-
MMBtu
|
- | - | - | - | |
| 07 | 2.1222: Install turbulators | $744 | - | - |
$269
-
kW-mo/yr
|
$475
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $483 | $825 |
$288
7,620
kWh
|
$195
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $222 | $215 |
$90
2,345
kWh
|
$36
-
kW-mo/yr
|
- | - | $96 | - | - | |
| 10 | 3.4115: Recover and reuse cooling water | $3,008 | $800 | - | - | - |
$3,008
-
Tgal
|
- | - | - | |
| 11 | 4.652: Replace existing equipment with more suitable substitutes | $1,000 | $500 | - | - | - | - | - | - | $1,000 | |
| 12 | 3.5316: Contract a wood pallet recycling company | $600 | $155 | - | - | - | - | - | $600 | - | |
| TOTAL RECOMMENDED | $19,707 | $26,465 |
$8,275
215,122
kWh
|
$4,545
-
kW-mo/yr
|
$1,700
-
MMBtu
|
$3,008
-
Tgal
|
$579 | $600 | $1,000 | ||
| TOTAL IMPLEMENTED | $1,600 | $915 |
$970
25,205
kWh
|
$534
-
kW-mo/yr
|
- | - | $96 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs