| Assessment Year | 2002 |
|---|---|
| Principal Product | Corrugated Shipping Containers |
| NAICS |
n/a
|
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
225,000
ft2
|
| Annual Production | 800,000,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $170,652 | 3,863,040 |
kWh
|
$0.044 |
| Electricity Demand | $56,103 | 8,631 |
kW-mo/yr
|
$6.50 |
| Natural Gas | $243,478 | 40,016 |
MMBtu
|
$6.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $311,397 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,709 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1224: Replace boiler | $17,844 | $70,000 | - | - |
$17,844
-
MMBtu
|
- | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $16,703 | $20,000 | n/a | - | - |
$16,703
-
MMBtu
|
- | - | - |
| 03 | 2.4133: Use most efficient type of electric motors | $11,656 | $13,200 | n/a |
$9,604
217,292
kWh
|
$2,052
-
kW-mo/yr
|
- | - | - | - |
| 04 | 2.7135: Install occupancy sensors | $3,764 | $3,075 |
$2,884
65,240
kWh
|
$880
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $2,605 | $1,100 |
$2,037
46,073
kWh
|
$568
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $2,383 | $2,000 | - | - |
$2,383
-
MMBtu
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,219 | $600 |
$995
77
kWh
|
$224
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $999 | $2,975 | - |
$150
-
kW-mo/yr
|
- |
$530
-
Tgal
|
- | $319 | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $931 | $1,000 |
$726
16,413
kWh
|
$205
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $346 | $333 |
$162
3,664
kWh
|
$33
-
kW-mo/yr
|
- | - | - | $151 | |
| 11 | 3.3131: Use evaporation to concentrate material | $2,259 | $3,600 | - | - | - |
$2,259
-
Tgal
|
- | - | |
| 12 | 3.4151: Minimize water usage | $219 | $1,000 | - | - | - |
$219
-
Tgal
|
- | - | |
| 13 | 4.445: Install equipment to move product | $182,593 | $180,000 | n/a |
$1,273
98
kWh
|
$360
-
kW-mo/yr
|
- | - | $180,960 | - |
| 14 | 4.441: Install automatic packing equipment | $59,860 | $35,000 | n/a | - | - | - | - | $59,860 | - |
| 15 | 4.652: Replace existing equipment with more suitable substitutes | $5,000 | $2,500 | - | - | - | - | - | $5,000 | |
| 16 | 4.447: Automate payroll system | $3,016 | $2,495 | - | - | - | - | - | $3,016 | |
| TOTAL RECOMMENDED | $311,397 | $338,878 |
$17,681
348,857
kWh
|
$4,472
-
kW-mo/yr
|
$36,930
-
MMBtu
|
$3,008
-
Tgal
|
$240,820 | $8,486 | ||
| TOTAL IMPLEMENTED | $26,709 | $76,108 |
$6,804
131,467
kWh
|
$1,910
-
kW-mo/yr
|
$17,844
-
MMBtu
|
- | - | $151 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs