ITAC Assessment: BD0427
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ITAC Assessment: BD0427
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Assessment Year 2013
Principal Product Aluminum castinggs
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 20
Plant Area 22,500
ft2
Annual Production 1,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $85,233 1,767,257
kWh
Electricity Demand $25,135 5,038
kW-mo/yr
Electricity Fees $2,398 -
Natural Gas $42,982 7,760
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,857 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,981

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $2,899 $10 $2,522
52,332
kWh
$377
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,216 $900 $4,787
99,296
kWh
$1,429
-
kW-mo/yr
-
03 2.4314: Use synthetic lubricant $1,748 $750 $1,346
27,930
kWh
$402
-
kW-mo/yr
-
04 2.1213: Direct warmest air to combustion intake $4,369 $4,000 - - $4,369
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,233 $2,210 $1,720
35,683
kWh
$513
-
kW-mo/yr
-
06 2.7231: Use radiant heater for spot heating $5,309 $5,700 - - $5,309
-
MMBtu
07 2.4133: Use most efficient type of electric motors $787 $1,160 $643
13,339
kWh
$144
-
kW-mo/yr
-
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $10,296 $38,000 $28,950
600,624
kWh
- $(-18,654.0)
-
MMBtu
TOTAL RECOMMENDED $33,857 $52,730 $39,968
829,204
kWh
$2,865
-
kW-mo/yr
$(-8,976.0)
-
MMBtu
TOTAL IMPLEMENTED $3,981 $2,960 $3,066
63,613
kWh
$915
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs