| Assessment Year | 2002 |
|---|---|
| Principal Product | Electrical Safety Switches |
| NAICS |
n/a
|
| SIC | 3567: Industrial Process Furnaces and Ovens |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
56,000
ft2
|
| Annual Production | 36,500
pieces
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $77,237 | 2,453,640 |
kWh
|
$0.031 |
| Electricity Demand | $61,335 | 6,333 |
kW-mo/yr
|
$9.68 |
| Natural Gas | $83,909 | 12,363 |
MMBtu
|
$6.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $41,361 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,858 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $4,813 | $9,000 |
$4,813
198,623
kWh
|
- | - | - | - | |
| 02 | 2.7131: Add area lighting switches | $3,792 | $2,700 |
$1,628
51,667
kWh
|
$2,164
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7313: Recycle air for heating, ventilation and air conditioning | $3,594 | $3,500 |
$3,594
148,329
kWh
|
- | - | - | - | |
| 04 | 2.1332: Convert combustion equipment to burn natural gas | $703 | $2,500 | - |
$645
-
kW-mo/yr
|
$58
-
MMBtu
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $516 | $750 |
$202
6,423
kWh
|
$314
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $439 | $1,200 |
$232
7,367
kWh
|
$207
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $422 | $500 |
$224
7,098
kWh
|
$198
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $(-124.0) | $281 |
$94
2,996
kWh
|
$40
-
kW-mo/yr
|
- | - | $(-258.0) | |
| 09 | 3.3131: Use evaporation to concentrate material | $406 | $1,200 | - | - | - |
$406
-
Tgal
|
- | |
| 10 | 4.454: Modify startup/shutdown times | $26,800 | $5,000 | - |
$26,800
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $41,361 | $26,631 |
$10,787
422,503
kWh
|
$30,368
-
kW-mo/yr
|
$58
-
MMBtu
|
$406
-
Tgal
|
$(-258.0) | ||
| TOTAL IMPLEMENTED | $13,858 | $19,131 |
$10,787
422,503
kWh
|
$2,923
-
kW-mo/yr
|
- |
$406
-
Tgal
|
$(-258.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs