ITAC Assessment: BD0205
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ITAC Assessment: BD0205
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Assessment Year 2002
Principal Product Diesel Engine Filters
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 185
Plant Area 228,000
ft2
Annual Production 10,500,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $408,876 12,325,568
kWh
Electricity Demand $220,901 22,780
kW-mo/yr
Electricity Fees $72,632 -
Natural Gas $397,233 87,399
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,736 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,829

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.2426: Use waste heat from flue gases to heat space conditioning air $133,965 $75,270 - - $133,965
-
MMBtu
-
02 2.7231: Use radiant heater for spot heating $25,105 $60,000 - - $25,105
-
MMBtu
-
03 2.1123: Install automatic stack damper $4,550 $5,000 - - $4,550
-
MMBtu
-
04 2.4133: Use most efficient type of electric motors $3,089 $4,800 $2,371
71,647
kWh
$718
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $2,003 $1,000 $1,429
43,183
kWh
$574
-
kW-mo/yr
- -
06 2.2426: Use waste heat from flue gases to heat space conditioning air $1,411 $1,500 - - $1,411
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,387 $300 $990
29,911
kWh
$397
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $1,324 $1,425 $716
21,620
kWh
$608
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $552 $800 $377
11,378
kWh
$175
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $350 $360 $132
3,995
kWh
$53
-
kW-mo/yr
- $165
TOTAL RECOMMENDED $173,736 $150,455 $6,015
181,734
kWh
$2,525
-
kW-mo/yr
$165,031
-
MMBtu
$165
TOTAL IMPLEMENTED $6,829 $6,460 $4,922
148,736
kWh
$1,742
-
kW-mo/yr
- $165
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs