ITAC Assessment: BD0204
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ITAC Assessment: BD0204
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Assessment Year 2002
Principal Product Envelopes
NAICS
n/a
SIC 2677: Envelopes
Sales Range $10
M
to 50
M
# of Employees 221
Plant Area 140,000
ft2
Annual Production 1
units
Production Hrs. Annual 7,488
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $363,263 6,822,040
kWh
Electricity Demand $33,947 15,440
kW-mo/yr
Electricity Fees $3,020 -
Natural Gas $19,915 3,577
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $235,928 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,487

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.2414: Use waste heat from hot flue gases to preheat $9,982 $2,000 - - $9,982
-
MMBtu
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $7,400 - $6,940
130,445
kWh
$460
-
kW-mo/yr
- - -
03 2.7231: Use radiant heater for spot heating $5,276 $11,250 - - $5,276
-
MMBtu
- -
04 2.7135: Install occupancy sensors $3,761 $3,375 $3,376
63,462
kWh
$385
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $3,268 $2,000 $3,065
57,613
kWh
$203
-
kW-mo/yr
- - -
06 2.4133: Use most efficient type of electric motors $2,628 $2,850 $2,504
47,057
kWh
$124
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $364 $1,200 $341
6,408
kWh
$23
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $227 $223 $124
2,330
kWh
$7
-
kW-mo/yr
- - $96
09 3.7196: Use re-usable filters $16,560 $500 - - - - $16,560
10 3.3131: Use evaporation to concentrate material $4,010 $3,600 - - - $4,010
-
gal
-
11 4.522: Modify storage space to avoid rental of a warehouse $144,000 $500,000 - - - - $144,000
12 3.5316: Contract a wood pallet recycling company $36,800 $1,000 - - - - $36,800
13 4.821: Pay bills on time to avoid late fees $1,652 - - - - - $1,652
TOTAL RECOMMENDED $235,928 $527,998 $16,350
307,315
kWh
$1,202
-
kW-mo/yr
$15,258
-
MMBtu
$4,010
-
gal
$199,108
TOTAL IMPLEMENTED $6,487 $6,273 $6,034
113,408
kWh
$357
-
kW-mo/yr
- - $96
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs