ITAC Assessment: BD0203
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ITAC Assessment: BD0203
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Assessment Year 2002
Principal Product Metal Stamping Assemblies
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 70,000
ft2
Annual Production 150,000
pieces
Production Hrs. Annual 2,210
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $99,659 1,179,708
kWh
Electricity Fees $1,117 -
Natural Gas $28,367 3,088
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $14,338 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,338

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
01 2.7231: Use radiant heater for spot heating $5,734 $6,000 - $5,734
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,911 $1,300 $2,911
34,457
kWh
- - -
03 2.4133: Use most efficient type of electric motors $1,611 $4,440 $1,611
19,060
kWh
- - -
04 2.4221: Install compressor air intakes in coolest locations $1,008 $400 $1,008
11,932
kWh
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $517 $840 $517
6,122
kWh
- - -
06 2.7135: Install occupancy sensors $429 $975 $429
5,070
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $212 $175 $141
1,664
kWh
- - $71
08 3.4151: Minimize water usage $753 $690 - - $753
-
Tgal
-
09 3.5316: Contract a wood pallet recycling company $850 $100 - - - $850
10 4.821: Pay bills on time to avoid late fees $313 - - - - $313
TOTAL RECOMMENDED $14,338 $14,920 $6,617
78,305
kWh
$5,734
-
MMBtu
$753
-
Tgal
$1,234
TOTAL IMPLEMENTED $14,338 $14,920 $6,617
78,305
kWh
$5,734
-
MMBtu
$753
-
Tgal
$1,234
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs