ITAC Assessment: BD0201
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ITAC Assessment: BD0201
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Assessment Year 2002
Principal Product Corrugated Boxes
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 113,000
ft2
Annual Production 525,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $184,743 3,185,280
kWh
Electricity Demand $18,704 7,943
kW-mo/yr
Electricity Fees $2,364 -
Natural Gas $153,162 29,671
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,754 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,798

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4133: Use most efficient type of electric motors $6,916 $9,150 $6,497
122,737
kWh
$419
-
kW-mo/yr
- - - -
02 2.1123: Install automatic stack damper $4,088 $15,000 - - $4,088
-
MMBtu
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,525 $1,000 $2,338
41,313
kWh
$187
-
kW-mo/yr
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,064 $140 $1,003
17,721
kWh
$61
-
kW-mo/yr
- - - -
05 2.4221: Install compressor air intakes in coolest locations $917 $1,000 $849
14,999
kWh
$68
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $690 $900 $570
10,063
kWh
$120
-
kW-mo/yr
- - - -
07 2.7122: Disconnect ballasts $653 $240 $487
8,611
kWh
$139
-
kW-mo/yr
- - - $27
08 2.7142: Utilize higher efficiency lamps and/or ballasts $368 $323 $207
3,662
kWh
$12
-
kW-mo/yr
- - - $149
09 2.2622: Replace existing chiller with high efficiency model $2,449 $11,500 - - - $2,449
-
Tgal
- -
10 3.2176: Increase use of automation $22,464 $45,000 - - - - $22,464 -
11 3.5316: Contract a wood pallet recycling company $620 $100 - - - - - $620
TOTAL RECOMMENDED $42,754 $84,353 $11,951
219,106
kWh
$1,006
-
kW-mo/yr
$4,088
-
MMBtu
$2,449
-
Tgal
$22,464 $796
TOTAL IMPLEMENTED $3,798 $1,340 $2,825
49,924
kWh
$326
-
kW-mo/yr
- - - $647
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs