| Assessment Year | 2001 |
|---|---|
| Principal Product | Heavy Construction Nuts and Bolts |
| NAICS |
n/a
|
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
200,000
ft2
|
| Annual Production | 35,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $280,348 | 11,213,920 |
kWh
|
$0.025 |
| Electricity Demand | $188,527 | 34,277 |
kW-mo/yr
|
$5.50 |
| Electricity Fees | $23,442 | - |
|
- |
| Natural Gas | $345,807 | 50,934 |
MMBtu
|
$6.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $84,893 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,323 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $41,697 | $18,000 | - | - |
$41,697
-
MMBtu
|
- | - | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $3,026 | $2,250 |
$2,326
93,037
kWh
|
$700
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $1,892 | $900 |
$1,454
58,148
kWh
|
$438
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,477 | $200 |
$1,135
45,398
kWh
|
$342
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $1,004 | $3,780 |
$725
28,989
kWh
|
$279
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $984 | $1,725 |
$583
23,323
kWh
|
$401
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $754 | $1,260 |
$502
20,077
kWh
|
$257
-
kW-mo/yr
|
- | - | - | $(-5.0) | - | |
| 08 | 3.3131: Use evaporation to concentrate material | $19,775 | $27,000 | - | - | - |
$19,775
-
Tgal
|
- | - | - | |
| 09 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $5,282 | $7,000 | - | - | - | - |
$5,282
-
lb
|
- | - | |
| 10 | 3.4154: Eliminate leaks in water lines and valves | $2,862 | $750 | - | - | - |
$2,862
-
Tgal
|
- | - | - | |
| 11 | 4.222: Purchase re-conditioned material instead of new | $6,140 | $1,000 | - | - | - | - | - | - | $6,140 | |
| TOTAL RECOMMENDED | $84,893 | $63,865 |
$6,725
268,972
kWh
|
$2,417
-
kW-mo/yr
|
$41,697
-
MMBtu
|
$22,637
-
Tgal
|
$5,282
-
lb
|
$(-5.0) | $6,140 | ||
| TOTAL IMPLEMENTED | $5,323 | $2,675 |
$1,718
68,721
kWh
|
$743
-
kW-mo/yr
|
- |
$2,862
-
Tgal
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | One-time Revenue or Avoided Cost Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs