| Assessment Year | 2001 |
|---|---|
| Principal Product | Structural Buildings |
| NAICS |
n/a
|
| SIC | 3448: Prefabricated Metal Buildings and Components |
| Sales Range | $100 M to 500M |
| # of Employees | 800 |
| Plant Area |
943,653
ft2
|
| Annual Production | 110,000
units
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $455,833 | 15,317,823 |
kWh
|
$0.030 |
| Electricity Demand | $379,352 | 33,293 |
kW-mo/yr
|
$11.39 |
| Electricity Fees | $20,032 | - |
|
- |
| Natural Gas | $648,252 | 120,883 |
MMBtu
|
$5.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,025,188 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,244 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $276,125 | $40,500 |
$4,852
162,803
kWh
|
$3,471
-
kW-mo/yr
|
$267,802
-
MMBtu
|
- | - | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $36,965 | $4,300 |
$22,922
769,317
kWh
|
$14,043
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 03 | 2.7122: Disconnect ballasts | $27,741 | $12,400 | n/a |
$15,703
526,931
kWh
|
$9,620
-
kW-mo/yr
|
- | - | - | - | - | - | $2,418 |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $20,184 | $51,960 |
$15,700
526,886
kWh
|
$4,847
-
kW-mo/yr
|
- | - | - | - | $(-363.0) | - | - | |
| 05 | 2.1213: Direct warmest air to combustion intake | $12,605 | $35,000 |
$(-268.0)
8,994
kWh
|
$(-144.0)
-
kW-mo/yr
|
$13,017
-
MMBtu
|
- | - | - | - | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $11,555 | $24,950 |
$7,919
265,731
kWh
|
$3,636
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $9,075 | $5,000 |
$5,627
188,863
kWh
|
$3,448
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 2.1222: Install turbulators | $8,641 | $1,500 | - | - |
$8,641
-
MMBtu
|
- | - | - | - | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $6,939 | $5,000 |
$4,303
144,413
kWh
|
$2,636
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 10 | 2.7135: Install occupancy sensors | $2,689 | $2,700 |
$1,395
46,822
kWh
|
$1,294
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,513 | $690 |
$925
31,054
kWh
|
$588
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 12 | 3.2121: Convert to electrostatic powder coating | $420,915 | $581,000 | - | - | - | - |
$420,915
-
gal
|
- | - | - | - | |
| 13 | 3.2121: Convert to electrostatic powder coating | $168,710 | $9,250 | - | - | - | - |
$168,710
-
gal
|
- | - | - | - | |
| 14 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $11,512 | $7,000 | n/a | - | - | - | - | - |
$11,512
-
lb
|
- | - | - |
| 15 | 3.4115: Recover and reuse cooling water | $4,930 | $12,000 |
$(-468.0)
15,691
kWh
|
$(-229.0)
-
kW-mo/yr
|
- |
$5,627
-
Tgal
|
- | - | - | - | - | |
| 16 | 3.3131: Use evaporation to concentrate material | $4,091 | $3,600 | - | - | - |
$4,091
-
Tgal
|
- | - | - | - | - | |
| 17 | 3.4154: Eliminate leaks in water lines and valves | $598 | $250 | - | - |
$306
-
MMBtu
|
$292
-
Tgal
|
- | - | - | - | - | |
| 18 | 3.5316: Contract a wood pallet recycling company | $400 | $180 | - | - | - | - | - | - | - | $400 | - | |
| TOTAL RECOMMENDED | $1,025,188 | $797,280 |
$78,610
2,687,505
kWh
|
$43,210
-
kW-mo/yr
|
$289,766
-
MMBtu
|
$10,010
-
Tgal
|
$589,625
-
gal
|
$11,512
-
lb
|
$(-363.0) | $400 | $2,418 | ||
| TOTAL IMPLEMENTED | $14,244 | $27,650 |
$9,314
312,553
kWh
|
$4,930
-
kW-mo/yr
|
- | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs