ITAC Assessment: BD0191
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ITAC Assessment: BD0191
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Assessment Year 2001
Principal Product Food Texturizing Ingredients
NAICS
n/a
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 21
Plant Area 32,411
ft2
Annual Production 3,500,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,025 1,286,400
kWh
Electricity Demand $29,845 3,206
kW-mo/yr
Electricity Fees $9,894 -
Natural Gas $243,193 37,493
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,025 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,419

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4224: Upgrade controls on compressors $8,978 $9,500 n/a $6,723
157,081
kWh
$2,255
-
kW-mo/yr
- - - -
02 2.4133: Use most efficient type of electric motors $3,215 $4,660 $2,445
57,146
kWh
$770
-
kW-mo/yr
- - - -
03 2.4221: Install compressor air intakes in coolest locations $1,185 $400 $904
21,109
kWh
$281
-
kW-mo/yr
- - - -
04 2.7122: Disconnect ballasts $1,021 $1,040 $677
15,818
kWh
$283
-
kW-mo/yr
- - - $61
05 2.4239: Eliminate or reduce compressed air usage $995 $175 $861
20,115
kWh
$134
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $599 $1,050 $381
8,898
kWh
$218
-
kW-mo/yr
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $559 - $394
9,215
kWh
$165
-
kW-mo/yr
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $524 $800 $403
9,405
kWh
$121
-
kW-mo/yr
- - - -
09 2.2136: Install / repair insulation on steam lines $182 $405 - - $182
-
MMBtu
- - -
10 3.4154: Eliminate leaks in water lines and valves $5,689 $750 - - $3,240
-
MMBtu
$2,449
-
Tgal
- -
11 3.4114: Replace city water with recycled water via cooling tower $4,828 $12,000 - - - $4,828
-
Tgal
- -
12 3.5316: Contract a wood pallet recycling company $10,000 $250 - - - - $10,000 -
13 4.652: Replace existing equipment with more suitable substitutes $2,250 $400 - - - - - $2,250
TOTAL RECOMMENDED $40,025 $31,430 $12,788
298,787
kWh
$4,227
-
kW-mo/yr
$3,422
-
MMBtu
$7,277
-
Tgal
$10,000 $2,311
TOTAL IMPLEMENTED $12,419 $7,015 $3,242
75,766
kWh
$1,056
-
kW-mo/yr
$3,422
-
MMBtu
$2,449
-
Tgal
- $2,250
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs