ITAC Assessment: BD0190
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2001
Principal Product Button Parts and Button Making Equipment
NAICS
n/a
SIC 3965: Fasteners, Buttons, Needles, and Pins
Sales Range $10
M
to 50
M
# of Employees 87
Plant Area 75,000
ft2
Annual Production 22,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $36,888 804,900
kWh
Electricity Demand $18,213 2,478
kW-mo/yr
Electricity Fees $2,538 -
Natural Gas $4,932 1,004
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $117,789 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,760

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $1,232 $4,400 $1,184
25,849
kWh
$48
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $776 $667 $366
7,989
kWh
$80
-
kW-mo/yr
- - $330
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $752 $300 $575
12,564
kWh
$177
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $417 $525 $230
5,014
kWh
$187
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $334 $200 $255
5,575
kWh
$79
-
kW-mo/yr
- - -
06 2.4314: Use synthetic lubricant $328 $500 $251
5,474
kWh
$77
-
kW-mo/yr
- - -
07 2.4133: Use most efficient type of electric motors $178 $710 $108
2,347
kWh
$70
-
kW-mo/yr
- - -
08 3.4151: Minimize water usage $503 $1,705 - - $503
-
Tgal
- -
09 4.441: Install automatic packing equipment $57,853 $25,000 n/a - - - $57,853 -
10 4.521: Clear and rent existing space $48,656 $3,000 - - - $48,656 -
11 4.447: Automate payroll system $6,760 $1,760 - - - $6,760 -
TOTAL RECOMMENDED $117,789 $38,767 $2,969
64,812
kWh
$718
-
kW-mo/yr
$503
-
Tgal
$113,269 $330
TOTAL IMPLEMENTED $6,760 $1,760 - - - $6,760 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs