| Assessment Year | 2004 |
|---|---|
| Principal Product | Die castings |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $1 M to 5M |
| # of Employees | 30 |
| Plant Area |
22,500
ft2
|
| Annual Production | 500,000
lb
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $15,804 | 275,679 |
kWh
|
$0.057 |
| Electricity Demand | $22,165 | 1,716 |
kW-mo/yr
|
$12.92 |
| Electricity Fees | $5,209 | - |
|
- |
| Natural Gas | $58,560 | 5,324 |
MMBtu
|
$11.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $125,380 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $124,045 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,324 | $205 |
$2,623
45,396
kWh
|
$1,701
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $167 | - |
$101
1,747
kWh
|
$66
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 3.4133: Clean fouling from water lines regularly | $2,852 | $180 | - | - | - |
$1,468
-
Tgal
|
- |
$1,384
-
Tgal
|
|
| 04 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $1,335 | $741 | - | - |
$1,335
-
MMBtu
|
- | - | - | |
| 05 | 2.1133: Adjust burners for efficient operation | $5,902 | $600 | - | - |
$5,902
-
MMBtu
|
- | - | - | |
| 06 | 4.132: Purchase new equipment to reduce material use / cost | $26,300 | $4,450 |
$9,300
57,800
kWh
|
- |
$17,000
-
MMBtu
|
- | - | - | |
| 07 | 4.125: | $9,060 | $1,500 |
$3,200
19,900
kWh
|
- |
$5,860
-
MMBtu
|
- | - | - | |
| 08 | 4.625: Develop standard operating procedures | $18,000 | $2,450 | - | - | - | - | $18,000 | - | |
| 09 | 4.431: Train operators for maximum operating efficiency | $3,360 | $1,850 |
$3,360
23,000
kWh
|
- | - | - | - | - | |
| 10 | 4.513: Re-arrange equipment layout to reduce labor costs | $54,080 | $3,320 | - | - | - | - | $54,080 | - | |
| TOTAL RECOMMENDED | $125,380 | $15,296 |
$18,584
147,843
kWh
|
$1,767
-
kW-mo/yr
|
$30,097
-
MMBtu
|
$1,468
-
Tgal
|
$72,080 |
$1,384
-
Tgal
|
||
| TOTAL IMPLEMENTED | $124,045 | $14,555 |
$18,584
147,843
kWh
|
$1,767
-
kW-mo/yr
|
$28,762
-
MMBtu
|
$1,468
-
Tgal
|
$72,080 |
$1,384
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs