| Assessment Year | 2001 |
|---|---|
| Principal Product | Rubber and PVC Safety Footwear |
| NAICS |
n/a
|
| SIC | 3021: Rubber and Plastics Footwear |
| Sales Range | $50 M to 100M |
| # of Employees | 324 |
| Plant Area |
300,000
ft2
|
| Annual Production | 700,000
pieces
|
| Production Hrs. Annual | 2,500
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $187,785 | 5,997,040 |
kWh
|
$0.031 |
| Electricity Demand | $116,955 | 17,935 |
kW-mo/yr
|
$6.52 |
| Electricity Fees | $34,924 | - |
|
- |
| Natural Gas | $174,491 | 38,414 |
MMBtu
|
$4.54 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $46,509 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,812 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $2,697 | $10,450 |
$1,540
49,203
kWh
|
$1,157
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $1,676 | $1,875 |
$1,302
41,603
kWh
|
$374
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $1,612 | $1,000 |
$811
25,905
kWh
|
$801
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,134 | - |
$567
18,128
kWh
|
$567
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $501 | $1,300 |
$251
8,028
kWh
|
$250
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2136: Install / repair insulation on steam lines | $397 | $1,050 | - | - |
$397
-
MMBtu
|
- | - | - | - | |
| 07 | 3.4151: Minimize water usage | $1,633 | $100 | - | - | - |
$1,633
-
Tgal
|
- | - | - | |
| 08 | 3.4151: Minimize water usage | $429 | $1,550 | - | - | - |
$429
-
Tgal
|
- | - | - | |
| 09 | 4.447: Automate payroll system | $19,000 | $18,000 | - | - | - | - | - | $19,000 | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $15,750 | $2,000 | - | - | - | - | - | - | $15,750 | |
| 11 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,680 | $300 | - | - | - | - |
$1,680
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $46,509 | $37,625 |
$4,471
142,867
kWh
|
$3,149
-
kW-mo/yr
|
$397
-
MMBtu
|
$2,062
-
Tgal
|
$1,680
-
lb
|
$19,000 | $15,750 | ||
| TOTAL IMPLEMENTED | $17,812 | $3,650 | - | - | - |
$2,062
-
Tgal
|
- | - | $15,750 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs