ITAC Assessment: BD0187
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ITAC Assessment: BD0187
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Assessment Year 2001
Principal Product Fabricated Metal Parts
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 49
Plant Area 115,000
ft2
Annual Production 276,514
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $132,433 1,843,584
kWh
Natural Gas $86,009 9,998
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $77,815 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,521

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.7231: Use radiant heater for spot heating $15,187 $19,000 $1,569
24,483
kWh
$13,618
-
MMBtu
- - -
02 2.7135: Install occupancy sensors $6,626 $1,500 $6,626
92,277
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,862 $1,900 $4,862
67,709
kWh
- - - -
04 2.4133: Use most efficient type of electric motors $3,125 $5,140 $3,125
43,524
kWh
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $750 - $750
10,447
kWh
- - - -
06 2.4221: Install compressor air intakes in coolest locations $671 $1,000 $671
9,352
kWh
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $226 $210 $143
1,997
kWh
- - - $83
08 3.4151: Minimize water usage $400 $1,125 - - $400
-
Tgal
- -
09 3.5315: Lease / purchase baler; sell cardboard to recycler $118 $300 - - - $118
-
lb
-
10 4.652: Replace existing equipment with more suitable substitutes $45,850 $5,000 - - - - $45,850
TOTAL RECOMMENDED $77,815 $35,175 $17,746
249,789
kWh
$13,618
-
MMBtu
$400
-
Tgal
$118
-
lb
$45,933
TOTAL IMPLEMENTED $46,521 $6,000 $671
9,352
kWh
- - - $45,850
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs