ITAC Assessment: BD0186
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ITAC Assessment: BD0186
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Assessment Year 2001
Principal Product Metal Fabrications and Tube Bendings
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $1
M
to 5
M
# of Employees 53
Plant Area 103,000
ft2
Annual Production 440,576
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $97,816 1,372,032
kWh
Natural Gas $57,603 8,358
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,543 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.7231: Use radiant heater for spot heating $4,762 $8,000 $111
1,731
kWh
$4,651
-
MMBtu
- - -
02 2.2437: Recover waste heat from equipment $924 $1,118 - $924
-
MMBtu
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $828 - $828
11,608
kWh
- - - -
04 2.4221: Install compressor air intakes in coolest locations $454 $1,000 $454
6,379
kWh
- - - -
05 2.7135: Install occupancy sensors $448 $1,125 $448
6,283
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $205 $700 $205
2,864
kWh
- - - -
07 2.4133: Use most efficient type of electric motors $188 $480 $188
2,635
kWh
- - - -
08 3.4111: Use closed cycle process to minimize waste water production $4,364 $10,000 $675
9,461
kWh
$1,709
-
MMBtu
$3,796
-
Tgal
- $(-1,816.0)
09 3.4151: Minimize water usage $264 $690 - - $264
-
Tgal
- -
10 3.5315: Lease / purchase baler; sell cardboard to recycler $106 $300 - - - $106
-
lb
-
TOTAL RECOMMENDED $12,543 $23,413 $2,909
40,961
kWh
$7,284
-
MMBtu
$4,060
-
Tgal
$106
-
lb
$(-1,816.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs