ITAC Assessment: BD0185
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ITAC Assessment: BD0185
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Assessment Year 2001
Principal Product Platic Bottles
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 75,000
ft2
Annual Production 400,000,000
pieces
Production Hrs. Annual 8,112
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $621,711 16,892,380
kWh
Electricity Demand $434,646 30,537
kW-mo/yr
Electricity Fees $2,957 -
Natural Gas $13,599 3,540
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,524 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,856

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4133: Use most efficient type of electric motors $21,189 $48,040 $14,828
402,923
kWh
$6,361
-
kW-mo/yr
- - -
02 2.4239: Eliminate or reduce compressed air usage $10,311 $23,500 n/a $6,559
178,244
kWh
$3,752
-
kW-mo/yr
- - -
03 2.4221: Install compressor air intakes in coolest locations $5,362 $2,000 $3,411
92,681
kWh
$1,951
-
kW-mo/yr
- - -
04 2.2691: Shut off cooling if cold outside air will cool process $5,279 $500 $3,469
93,462
kWh
$1,810
-
kW-mo/yr
- - -
05 2.3134: Shift from daytime to nighttime operation $2,929 $500 - $2,929
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $1,849 $1,275 $728
19,769
kWh
$1,121
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $390 $355 $147
3,995
kWh
$78
-
kW-mo/yr
- - $165
08 3.5212: Regrind, reuse, or sell scrap plastic parts $15,600 $2,960 - - $15,600
-
lb
- -
09 4.441: Install automatic packing equipment $10,843 $31,000 - - - $10,843 -
10 4.447: Automate payroll system $5,772 $3,000 - - - $5,772 -
TOTAL RECOMMENDED $79,524 $113,130 $29,142
791,074
kWh
$18,002
-
kW-mo/yr
$15,600
-
lb
$16,615 $165
TOTAL IMPLEMENTED $42,856 $39,460 $6,880
186,143
kWh
$3,761
-
kW-mo/yr
$15,600
-
lb
$16,615 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs