ITAC Assessment: BD0182
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ITAC Assessment: BD0182
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Assessment Year 2001
Principal Product Rubber Hose and Mixed Rubber
NAICS
n/a
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 430
Plant Area 445,200
ft2
Annual Production 90,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $990,782 32,920,307
kWh
Electricity Demand $564,156 59,218
kW-mo/yr
Electricity Fees $53,006 -
Natural Gas $546,657 117,519
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $422,796 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,130

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.1123: Install automatic stack damper $38,189 $15,000 - - $38,189
-
MMBtu
- - - -
02 2.7231: Use radiant heater for spot heating $25,600 $45,600 - - $25,600
-
MMBtu
- - - -
03 2.4239: Eliminate or reduce compressed air usage $24,024 $16,000 $15,027
499,246
kWh
$8,997
-
kW-mo/yr
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,936 $700 $12,293
418,174
kWh
$7,643
-
kW-mo/yr
- - - - -
05 2.4133: Use most efficient type of electric motors $17,090 $40,260 $12,876
427,786
kWh
$4,214
-
kW-mo/yr
- - - - -
06 2.7111: Reduce illumination to minimum necessary levels $5,069 $5,000 $2,834
94,140
kWh
$1,932
-
kW-mo/yr
- - - - $303
07 2.7135: Install occupancy sensors $4,608 $4,200 $2,371
78,643
kWh
$2,237
-
kW-mo/yr
- - - - -
08 2.4221: Install compressor air intakes in coolest locations $3,749 $1,000 $2,615
86,893
kWh
$1,134
-
kW-mo/yr
- - - - -
09 2.3132: Recharge batteries on during off-peak demand periods $2,745 - - $2,745
-
kW-mo/yr
- - - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $477 $555 $170
5,659
kWh
$74
-
kW-mo/yr
- - - - $233
11 3.5217: Reuse / recycle/ sell paper products $14,925 $1,000 - - - $14,925
-
lb
- - -
12 3.5316: Contract a wood pallet recycling company $6,200 $321 - - - - - $6,200 -
13 3.5315: Lease / purchase baler; sell cardboard to recycler $2,656 $1,000 - - - $2,656
-
lb
- - -
14 4.811: Demolish old building to reduce tax and insurance bills $200,000 $50,000 - - - - - - $200,000
15 4.521: Clear and rent existing space $57,528 $10,000 - - - - $57,528 - -
TOTAL RECOMMENDED $422,796 $190,636 $48,186
1,610,541
kWh
$28,976
-
kW-mo/yr
$63,789
-
MMBtu
$17,581
-
lb
$57,528 $6,200 $200,536
TOTAL IMPLEMENTED $46,130 $7,021 $15,127
512,314
kWh
$9,575
-
kW-mo/yr
- $14,925
-
lb
- $6,200 $303
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs