ITAC Assessment: BD0180
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ITAC Assessment: BD0180
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Assessment Year 2001
Principal Product Non Ferrous and Magnesium Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $1
M
to 5
M
# of Employees 18
Plant Area 30,000
ft2
Annual Production 325,000
lb
Production Hrs. Annual 2,340
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $19,762 341,764
kWh
Electricity Demand $27,863 2,332
kW-mo/yr
Electricity Fees $438 -
Natural Gas $15,866 3,270
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,949 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings By-product Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,395 $1,555 $1,417
32,268
kWh
$1,978
-
kW-mo/yr
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,121 $700 $468
10,668
kWh
$653
-
kW-mo/yr
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $966 - $403
9,175
kWh
$563
-
kW-mo/yr
- - - -
04 2.7135: Install occupancy sensors $702 $450 $308
7,005
kWh
$394
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $691 $750 - - $691
-
MMBtu
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $507 $462 $219
17
kWh
$82
-
kW-mo/yr
- $206 - -
07 2.4221: Install compressor air intakes in coolest locations $180 $150 $75
6
kWh
$105
-
kW-mo/yr
- - - -
08 4.521: Clear and rent existing space $16,920 $20,000 - - - - - $16,920
09 4.322: Eliminate old stock and modify inventory control $4,050 $1,450 - - - $4,050 - -
10 4.447: Automate payroll system $2,262 $2,500 - - - - $2,262 -
11 4.821: Pay bills on time to avoid late fees $155 - - - - - $155 -
TOTAL RECOMMENDED $30,949 $28,017 $2,890
59,139
kWh
$3,775
-
kW-mo/yr
$691
-
MMBtu
$4,256 $2,417 $16,920
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs