ITAC Assessment: BD0178
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ITAC Assessment: BD0178
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Assessment Year 2001
Principal Product Aluminum and Zinc Die Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 82,200
ft2
Annual Production 8,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $341,934 9,122,802
kWh
Electricity Demand $276,339 19,707
kW-mo/yr
Electricity Fees $6,444 -
Natural Gas $44,986 13,576
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,343 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,605

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $6,764 $9,860 n/a $4,383
116,940
kWh
$2,381
-
kW-mo/yr
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,182 - $2,437
65,064
kWh
$1,745
-
kW-mo/yr
- - - -
03 2.7135: Install occupancy sensors $2,842 $1,800 $1,155
30,774
kWh
$1,687
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $2,230 $1,000 $1,299
34,584
kWh
$931
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,341 $400 $781
20,809
kWh
$560
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $526 $488 $193
5,275
kWh
$333
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $130 $172 $50
1,465
kWh
$25
-
kW-mo/yr
- - $55 -
08 3.3131: Use evaporation to concentrate material $20,240 $3,600 - - $20,240
-
Tgal
- - -
09 3.5217: Reuse / recycle/ sell paper products $551 $200 - - - $551
-
lb
- -
10 4.821: Pay bills on time to avoid late fees $537 - - - - - - $537
TOTAL RECOMMENDED $39,343 $17,520 $10,298
274,911
kWh
$7,662
-
kW-mo/yr
$20,240
-
Tgal
$551
-
lb
$55 $537
TOTAL IMPLEMENTED $28,605 $5,800 $4,373
116,647
kWh
$3,992
-
kW-mo/yr
$20,240
-
Tgal
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs