| Assessment Year | 2000 |
|---|---|
| Principal Product | Aluminum Die Castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
130,000
ft2
|
| Annual Production | 3,500,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $142,929 | 4,951,055 |
kWh
|
$0.029 |
| Electricity Demand | $89,679 | 13,311 |
kW-mo/yr
|
$6.74 |
| Electricity Fees | $341 | - |
|
- |
| Natural Gas | $212,721 | 59,554 |
MMBtu
|
$3.57 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $235,622 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $195,778 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $8,121 | $25,200 | - | - |
$8,121
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $6,081 | $11,000 |
$4,747
164,127
kWh
|
$1,334
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $5,013 | $15,000 |
$5,013
84,276
kWh
|
- | - | - | - | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $2,746 | $1,425 |
$1,700
58,910
kWh
|
$1,046
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.2514: Cover open tanks | $2,655 | $3,300 |
$2,655
74,350
kWh
|
- | - | - | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,123 | $1,000 |
$1,610
55,686
kWh
|
$513
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $927 | $975 |
$337
11,723
kWh
|
$108
-
kW-mo/yr
|
- | - | - | - | $482 | - | |
| 08 | 2.7135: Install occupancy sensors | $828 | $750 |
$482
16,706
kWh
|
$176
-
kW-mo/yr
|
- | - | - | - | $170 | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $764 | - |
$579
19,930
kWh
|
$185
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $515 | $300 |
$390
13,482
kWh
|
$125
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 3.4151: Minimize water usage | $8,069 | $15,000 | - | - | - |
$8,069
-
Tgal
|
- | - | - | - | |
| 12 | 3.2176: Increase use of automation | $105,120 | $252,000 | - | - | - | - | - | $105,120 | - | - | |
| 13 | 3.2176: Increase use of automation | $68,990 | $152,000 | - | - | - | - | - | $68,990 | - | - | |
| 14 | 4.441: Install automatic packing equipment | $14,730 | $24,000 | - | - | - | - | - | $14,730 | - | - | |
| 15 | 4.441: Install automatic packing equipment | $7,800 | $2,000 | - | - | - | - | - | - | - | $7,800 | |
| 16 | 4.515: Install shelves / racks to utilize unused space | $780 | $100 | - | - | - | - | - | - | - | $780 | |
| 17 | 3.5316: Contract a wood pallet recycling company | $360 | $100 | - | - | - | - |
$360
-
lb
|
- | - | - | |
| TOTAL RECOMMENDED | $235,622 | $504,150 |
$17,513
499,190
kWh
|
$3,487
-
kW-mo/yr
|
$8,121
-
MMBtu
|
$8,069
-
Tgal
|
$360
-
lb
|
$188,840 | $652 | $8,580 | ||
| TOTAL IMPLEMENTED | $195,778 | $437,850 |
$16,934
479,260
kWh
|
$3,302
-
kW-mo/yr
|
- | - | - | $174,110 | $652 | $780 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs