| Assessment Year | 1999 |
|---|---|
| Principal Product | Alluminium Rolled Formed Products |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 230 |
| Plant Area |
211,000
ft2
|
| Annual Production | 35,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $189,671 | 5,703,107 |
kWh
|
$0.033 |
| Electricity Demand | $149,456 | 13,569 |
kW-mo/yr
|
$11.01 |
| Electricity Fees | $1,763 | - |
|
- |
| Natural Gas | $125,160 | 50,181 |
MMBtu
|
$2.49 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $70,382 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $48,703 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $8,594 | $12,790 |
$6,142
184,349
kWh
|
$2,452
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,322 | $6,908 |
$4,786
143,611
kWh
|
$2,536
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $5,905 | $1,000 |
$3,860
116,061
kWh
|
$2,045
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $3,844 | $3,750 | - |
$1,727
-
kW-mo/yr
|
$2,117
-
MMBtu
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,726 | $650 |
$2,436
67,409
kWh
|
$1,290
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $257 | $310 |
$82
2,345
kWh
|
$37
-
kW-mo/yr
|
- | - | $138 | - | - | |
| 07 | 4.514: Re-arrange equipment layout to reduce handling costs | $26,208 | $5,000 | - | - | - | - | - | - | $26,208 | |
| 08 | 4.321: Optimize production lot sizes and inventories | $14,100 | $7,200 | - | - | - | - | - | $14,100 | - | |
| 09 | 4.821: Pay bills on time to avoid late fees | $426 | - | - | - | - | $426 | - | - | - | |
| TOTAL RECOMMENDED | $70,382 | $37,608 |
$17,306
513,775
kWh
|
$10,087
-
kW-mo/yr
|
$2,117
-
MMBtu
|
$426 | $138 | $14,100 | $26,208 | ||
| TOTAL IMPLEMENTED | $48,703 | $23,190 |
$12,438
367,819
kWh
|
$7,514
-
kW-mo/yr
|
$2,117
-
MMBtu
|
$426 | - | - | $26,208 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs