ITAC Assessment: BD0149
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ITAC Assessment: BD0149
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Assessment Year 1999
Principal Product Precision Machined parts
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 70
Plant Area 50,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $51,307 1,089,683
kWh
Electricity Demand $20,830 2,672
kW-mo/yr
Electricity Fees $8,723 -
Natural Gas $7,764 1,914
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $85,553 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,642 $22,260 n/a $5,661
120,164
kWh
$1,981
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $1,378 $2,060 n/a $1,091
23,154
kWh
$287
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $1,154 $1,125 n/a $650
13,775
kWh
$504
-
kW-mo/yr
- - -
04 2.2437: Recover waste heat from equipment $1,016 $1,250 n/a - - $1,016
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $561 - n/a $415
8,792
kWh
$146
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $294 $350 n/a $218
4,689
kWh
$76
-
kW-mo/yr
- - -
07 4.521: Clear and rent existing space $56,400 $2,500 n/a - - - - $56,400
08 4.323: Optimize lot sizes to reduce inventory carrying costs $9,100 - n/a - - - - $9,100
09 4.513: Re-arrange equipment layout to reduce labor costs $8,008 $10,000 n/a - - - $8,008 -
TOTAL RECOMMENDED $85,553 $39,545 $8,035
170,574
kWh
$2,994
-
kW-mo/yr
$1,016
-
MMBtu
$8,008 $65,500
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs